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Chrysler Caravan 2002-2004 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Caravan Model Generation: Third Generation (RG) Codes Platform: NS/GS Platform 👋 Introduction Market Position Segment: Minivan / MPV Target Audience: DIY Mechanics, Independent Repair Shops, Fleet Maintenance Competitive Analysis Key Competitors: Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture Key Features Versatility: Known for its spacious interior, flexible seating arrangements, and family-hauling capabilities. Powertrain Options: Reliable V6 engine options provide adequate power for daily driving and hauling. Value Proposition: Offered a strong balance of features, space, and affordability in its segment. 📋 Manual Details Coverage Areas Years Covered: 2002, 2003, 2004 Page Count Estimated Page Count: 1500+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: 3.3L V6 (EGA), 3.8L V6 (L32) Transmission: 4-Speed Automatic Transaxle (41TE, 42LE) Brakes: Front Disc / Rear Drum, Optional ABS Suspension: Independent Front (MacPherson Strut), Rear Beam Axle with Track Bar Steering: Power Rack and Pinion Electrical: Complete System Diagnosis, Wiring Diagrams, Fuses, Relays, Lighting, Power Accessories HVAC: Air Conditioning, Heating, Ventilation System Operation and Repair Body: Interior and Exterior Trim, Doors, Glass, Body Panels, Chassis Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Lubrication, Belt and Hose Inspection/Replacement Diagnostics: On-Board Diagnostics (OBD-II), Diagnostic Trouble Codes (DTCs), Troubleshooting Flowcharts Repair: Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement, Electrical Component Repair Installation: Component Replacement Procedures (e.g., Alternator, Starter, Water Pump) Specifications: Torque Specifications, Clearance Measurements, Component Data Technical Depth Depth: Comprehensive: From basic maintenance to complete engine and transmission overhaul, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Searchable Text: Yes Printable: Yes Print Quality Image Clarity: High Resolution Diagrams and Illustrations Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: EGA Displacement 1: 3.3 Liters (201.6 cu. in.) Configuration 1: SOHC V6 Horsepower 1: 180 hp @ 5000 rpm (approx.) Torque 1: 205 lb-ft @ 3600 rpm (approx.) Optional Engine Engine Code 2: L32 Displacement 2: 3.8 Liters (230.5 cu. in.) Configuration 2: OHV V6 Horsepower 2: 193 hp @ 4600 rpm (approx.) Torque 2: 230 lb-ft @ 3200 rpm (approx.) Fuel System Induction: Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Capacity: 20 gallons (75.7 Liters) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Transmission Model 1: 41TE Transmission Model 2: 42LE (with optional AWD) Features Drive Type: Front-Wheel Drive (FWD), Optional All-Wheel Drive (AWD) Fluid Type: ATF+4 (Chrysler Material Number 05010057GA or equivalent) 📐 Dimensions Exterior Length: 187.7 - 194.5 inches (4768 - 4940 mm) depending on configuration Width: 72.0 inches (1829 mm) Height: 67.0 - 69.2 inches (1702 - 1758 mm) depending on configuration Interior Seating Capacity: 7 Passengers (2-2-3 or 2-3-3 configuration) Cargo Cargo Volume Behind 3Rd Row: Approx. 20.7 - 30.0 cu. ft. (depending on model) Cargo Volume Behind 2Nd Row: Approx. 86.0 - 97.6 cu. ft. (depending on model) Cargo Volume Max: Approx. 143.7 - 165.8 cu. ft. (depending on model) Weights Curb Weight: Approx. 4000 - 4300 lbs (1814 - 1950 kg) Gross Vehicle Weight Rating: Approx. 5700 - 6000 lbs (2585 - 2722 kg) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4 Stars (2002 Model Year) NHTSA Frontal Impact Passenger: 4 Stars (2002 Model Year) NHTSA Side Impact Front Seat: 4 Stars (2002 Model Year) NHTSA Side Impact Rear Seat: 4 Stars (2002 Model Year) Active Features ABS: Standard on most trims, optional on lower trims Traction Control: Optional on some models Passive Features Airbags Front: Driver and Front Passenger Airbags Airbags Side: Optional Side Curtain Airbags (later years/higher trims) Seatbelts: Three-point seatbelts for all seating positions 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, optional premium audio systems, and rear-seat entertainment options. Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard on most trims Parking Sensors: Optional rear parking assist sensors Connectivity Power Outlets: Multiple 12V power outlets for device charging. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (check owner's manual for specific conditions). Transmission Fluid Change: Every 30,000 - 60,000 miles (48,000 - 96,000 km), or as per severe duty recommendations. Coolant Change: Every 30,000 - 100,000 miles (48,000 - 160,000 km), depending on coolant type. Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified) Engine Oil Capacity: 4.5 quarts (4.2 liters) for 3.3L; 4.5 quarts (4.2 liters) for 3.8L Coolant Type: Chrysler OAT (Organic Additive Technology) or HOAT (Hybrid Organic Additive Technology) compatible coolant (e.g., Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula). Brake Fluid Type: DOT 3 Known Issues Transmission Reliability: Some models may experience issues with the automatic transmission, particularly with solenoid packs or torque converters. Regular fluid changes are crucial. Power Sliding...
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Tipo: Car
Proveedor:
SKU: 105270
Colecciones: ALL Chrysler Marine

DisponibilidadEn stock

Chrysler Caravan 2002-2004 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Caravan
Model Generation:
Third Generation (RG)
Codes
Platform:
NS/GS Platform
👋 Introduction
Market Position
Segment:
Minivan / MPV
Target Audience:
DIY Mechanics, Independent Repair Shops, Fleet Maintenance
Competitive Analysis
Key Competitors:
Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture
Key Features
Versatility:
Known for its spacious interior, flexible seating arrangements, and family-hauling capabilities.
Powertrain Options:
Reliable V6 engine options provide adequate power for daily driving and hauling.
Value Proposition:
Offered a strong balance of features, space, and affordability in its segment.
📋 Manual Details
Coverage Areas
Years Covered:
2002, 2003, 2004
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
3.3L V6 (EGA), 3.8L V6 (L32)
Transmission:
4-Speed Automatic Transaxle (41TE, 42LE)
Brakes:
Front Disc / Rear Drum, Optional ABS
Suspension:
Independent Front (MacPherson Strut), Rear Beam Axle with Track Bar
Steering:
Power Rack and Pinion
Electrical:
Complete System Diagnosis, Wiring Diagrams, Fuses, Relays, Lighting, Power Accessories
HVAC:
Air Conditioning, Heating, Ventilation System Operation and Repair
Body:
Interior and Exterior Trim, Doors, Glass, Body Panels, Chassis
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks, Lubrication, Belt and Hose Inspection/Replacement
Diagnostics:
On-Board Diagnostics (OBD-II), Diagnostic Trouble Codes (DTCs), Troubleshooting Flowcharts
Repair:
Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Replacement, Electrical Component Repair
Installation:
Component Replacement Procedures (e.g., Alternator, Starter, Water Pump)
Specifications:
Torque Specifications, Clearance Measurements, Component Data
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission overhaul, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Clarity:
High Resolution Diagrams and Illustrations
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EGA
Displacement 1:
3.3 Liters (201.6 cu. in.)
Configuration 1:
SOHC V6
Horsepower 1:
180 hp @ 5000 rpm (approx.)
Torque 1:
205 lb-ft @ 3600 rpm (approx.)
Optional Engine
Engine Code 2:
L32
Displacement 2:
3.8 Liters (230.5 cu. in.)
Configuration 2:
OHV V6
Horsepower 2:
193 hp @ 4600 rpm (approx.)
Torque 2:
230 lb-ft @ 3200 rpm (approx.)
Fuel System
Induction:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Capacity:
20 gallons (75.7 Liters)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle
Transmission Model 1:
41TE
Transmission Model 2:
42LE (with optional AWD)
Features
Drive Type:
Front-Wheel Drive (FWD), Optional All-Wheel Drive (AWD)
Fluid Type:
ATF+4 (Chrysler Material Number 05010057GA or equivalent)
📐 Dimensions
Exterior
Length:
187.7 - 194.5 inches (4768 - 4940 mm) depending on configuration
Width:
72.0 inches (1829 mm)
Height:
67.0 - 69.2 inches (1702 - 1758 mm) depending on configuration
Interior
Seating Capacity:
7 Passengers (2-2-3 or 2-3-3 configuration)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 20.7 - 30.0 cu. ft. (depending on model)
Cargo Volume Behind 2Nd Row:
Approx. 86.0 - 97.6 cu. ft. (depending on model)
Cargo Volume Max:
Approx. 143.7 - 165.8 cu. ft. (depending on model)
Weights
Curb Weight:
Approx. 4000 - 4300 lbs (1814 - 1950 kg)
Gross Vehicle Weight Rating:
Approx. 5700 - 6000 lbs (2585 - 2722 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4 Stars (2002 Model Year)
NHTSA Frontal Impact Passenger:
4 Stars (2002 Model Year)
NHTSA Side Impact Front Seat:
4 Stars (2002 Model Year)
NHTSA Side Impact Rear Seat:
4 Stars (2002 Model Year)
Active Features
ABS:
Standard on most trims, optional on lower trims
Traction Control:
Optional on some models
Passive Features
Airbags Front:
Driver and Front Passenger Airbags
Airbags Side:
Optional Side Curtain Airbags (later years/higher trims)
Seatbelts:
Three-point seatbelts for all seating positions
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, optional premium audio systems, and rear-seat entertainment options.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims
Parking Sensors:
Optional rear parking assist sensors
Connectivity
Power Outlets:
Multiple 12V power outlets for device charging.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (check owner's manual for specific conditions).
Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), or as per severe duty recommendations.
Coolant Change:
Every 30,000 - 100,000 miles (48,000 - 160,000 km), depending on coolant type.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Engine Oil Capacity:
4.5 quarts (4.2 liters) for 3.3L; 4.5 quarts (4.2 liters) for 3.8L
Coolant Type:
Chrysler OAT (Organic Additive Technology) or HOAT (Hybrid Organic Additive Technology) compatible coolant (e.g., Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula).
Brake Fluid Type:
DOT 3
Known Issues
Transmission Reliability:
Some models may experience issues with the automatic transmission, particularly with solenoid packs or torque converters. Regular fluid changes are crucial.
Power Sliding Doors:
Electric motor or cable issues can affect power sliding door operation. Manual lubrication and adjustment are often key.
Suspension Wear:
Worn tie rod ends, ball joints, and struts are common due to the vehicle's weight and family usage.
Ignition System:
Spark plug and ignition coil failures can occur, leading to misfires and reduced performance.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of innovation in the minivan segment, pioneering many features.
Model Evolution
Third Generation:
The 2001-2007 generation introduced a sleeker design, improved safety, and more powerful engine options compared to its predecessor.
Facelift Timing:
Mid-cycle refresh occurred for the 2005 model year, with minor updates for 2002-2004.
Production
Manufacturing Location:
Windsor, Ontario, Canada; Saint Louis, Missouri, USA
Production Years:
2001-2007 (RG Platform)
🏆 Awards & Recognition
Recognitions
Car And Driver:
Often ranked among the best family vehicles and praised for practicality and value by publications like Car and Driver.
Jd Power Initial Quality:
Received mixed to average ratings in initial quality studies during this period, reflecting common automotive industry challenges of the era.
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