Engine Mechanical, Engine Control System (ECM), Fuel System, Ignition System, Exhaust System, Transmission (Automatic)
Chassis:
Suspension (Front and Rear), Steering System, Brake System (Front and Rear), Wheel and Tire Specifications
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting Systems, Instrument Cluster, Audio System, HVAC Controls, Power Accessories (Windows, Locks, Seats), Wiring Diagrams, Diagnostic Trouble Codes (DTCs)
Body:
Exterior Body Panels, Interior Trim, Seating Systems, Glass and Seals, Doors, Hood, Trunk
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Spark Plug Replacement, Belt Inspections and Replacements
Diagnostics:
Troubleshooting Common Issues, Diagnostic Trouble Code (DTC) Interpretation and Resolution, Component Testing
Repair And Overhaul:
Engine Component Repair (e.g., cylinder head, pistons, bearings), Transmission Servicing and Rebuild, Brake System Overhaul (e.g., caliper replacement, rotor resurfacing), Suspension Component Replacement (e.g., struts, control arms), Steering Component Repair (e.g., power steering pump, tie rods)
Technical Procedures:
Component Removal and Installation, Torque Specifications, Sealing Procedures, Calibration of Sensors and Modules
Technical Depth
Depth:
Expert Level: Covers everything from routine maintenance to complete engine and transmission rebuilds, including in-depth electrical diagnostics and body repair.
Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully Searchable Text
Printability:
Printable Pages
Print Quality
Image Resolution:
High Resolution (Clear diagrams and illustrations)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Type:
SOHC V6
Engine Code:
EGW
Displacement:
3.5 Liters (3500 cc)
Bore X Stroke:
96.0 mm x 81.0 mm (approx.)
Compression Ratio:
9.4:1
Performance
Horsepower:
200 hp @ 5600 rpm
Torque:
225 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-port Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Regular (87 Octane)
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP)
Emission Control:
On-Board Diagnostics II (OBD-II), Catalytic Converter
Cooling System
Coolant Capacity:
11.0 Quarts (10.4 Liters)
Lubrication System
Oil Capacity:
4.5 Quarts (4.3 Liters) with filter
Recommended Oil Viscosity:
SAE 5W-30 (API Service SG or higher)
Transmission
Standard
Transmission Type:
4-Speed Automatic
Transmission Model:
42LE
Features
Shift Modes:
Electronic Range Select (ERS)
Fluid Type
Fluid Specification:
ATF+4 (Chrysler Specification)
Fluid Capacity
Fluid Capacity:
3.8 Quarts (3.6 Liters) for drain and refill
Dimensions
Exterior
Length:
201.7 inches (5123 mm)
Width:
74.5 inches (1892 mm)
Height:
56.8 inches (1443 mm)
Wheelbase:
113.0 inches (2870 mm)
Front Track:
62.5 inches (1588 mm)
Rear Track:
61.5 inches (1562 mm)
Interior
Front Headroom:
39.8 inches (1011 mm)
Rear Headroom:
38.1 inches (968 mm)
Front Legroom:
43.0 inches (1092 mm)
Rear Legroom:
40.6 inches (1031 mm)
Shoulder Room Front:
60.9 inches (1547 mm)
Shoulder Room Rear:
60.3 inches (1532 mm)
Cargo
Trunk Volume:
20.5 cubic feet (581 Liters)
Weights
Curb Weight:
3635 lbs (1649 kg)
Gross Vehicle Weight Rating:
4700 lbs (2132 kg)
Wheels And Tires
Standard Wheel Size:
16 x 6.5 inches
Optional Wheel Size:
17 x 7.0 inches (available on Intrepid ES)
Standard Tire Size:
P215/60R16
Optional Tire Size:
P225/55R17
Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Lug Nut Torque:
100 lb-ft (135 Nm)
Safety Features
Ratings
NHTSA Frontal Impact Driver:
★★★★★ (5/5 stars)
NHTSA Frontal Impact Passenger:
★★★★★ (5/5 stars)
IIHS Moderate Overlap Frontal Offset:
Good
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional (TCS)
Passive Features
Airbags Front:
Standard Dual Frontal Airbags
Airbags Side:
Optional Front Side Impact Airbags
Seat Belts:
Height-adjustable front seat belts with pretensioners and load limiters, rear 3-point seat belts
Child Safety Anchors:
LATCH (Lower Anchors and Tethers for Children) system in rear seats
Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player (optional Infinity speaker system).
Climate Control:
Manual or Automatic Temperature Control (ATC) options.
Driver Assistance
Cruise Control:
Standard
Connectivity
Remote Keyless Entry:
Available
Instrumentation
Instrument Cluster:
Analog gauges with tachometer, speedometer, fuel, and temperature. Driver information center (DIC) available on some trims.
Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (under normal driving conditions).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) with platinum-tipped plugs.
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or 48 months, especially under severe driving conditions.
Coolant Flush:
Every 100,000 miles (160,000 km) or 5 years.
Fluid Specifications
Brake Fluid:
DOT 3
Power Steering Fluid:
Chrysler Power Steering Fluid (or equivalent)
Windshield Washer Fluid:
Water/Washer Fluid Mixture
Known Issues
Engine Mounts:
Premature wear of engine mounts leading to vibration and noise.
Transmission Problems:
Occasional solenoid issues or internal wear in the 42LE transmission, often related to fluid maintenance.
Suspension Components:
Wear in ball joints, control arm bushings, and sway bar links can lead to clunking noises and steering looseness.
Climate Control System:
Issues with blend door actuators or blower motor resistors can cause HVAC malfunctions.
Power Window Motors:
Failure of power window motors and regulators.
Vehicle History
Brand Heritage
Manufacturer History:
Chrysler Corporation, founded by Walter P. Chrysler in 1925, known for innovation and American automotive design.
Model Evolution
First Generation:
1993-1997
Second Generation:
1998-2004
2003 Model Year Updates:
Minor styling tweaks, improved safety features, potential package updates.
Production
Assembly Location:
Stirling Road Assembly Plant, Sterling Heights, Michigan, USA
Production Span:
1993-2004
Awards & Recognition
Recognitions
Ward Top 10 Engines:
The 3.5L EGW V6 was recognized by Ward's AutoWorld as one of the Top 10 Engines in 1999.
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