🏷️ Basic Information Identification Make: Chrysler/Dodge Year: 1990 Manual Product Name: Chrysler DODGE 1990 Service Repair Manual Codes OBD Standard Compliance: OBD-I (On-Board Diagnostics I). The manual will detail diagnostic trouble codes (DTCs) and how to retrieve them using methods specific to the era (e.g., paperclip method for some models). 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and fleet maintenance personnel working on 1990 Chrysler and Dodge vehicles. Competitive Analysis Manual Value Proposition: Provides factory-level diagnostic and repair information, offering significant cost savings compared to dealership labor rates for maintenance and repairs. Key Features Diagrams Illustrations: Features detailed exploded diagrams, schematics, and step-by-step illustrations essential for accurate assembly and disassembly. Wiring Diagrams: Includes comprehensive color-coded wiring diagrams for all electrical systems, crucial for diagnosing electrical faults. Troubleshooting Flowcharts: Often includes systematic troubleshooting flowcharts for diagnosing common problems, guiding users through a logical diagnostic process. 📋 Manual Details Coverage Areas Primary Coverage: Full service and repair for all 1990 Chrysler and Dodge vehicles. Page Count Estimated Page Count: Varies by specific vehicle model, but typically 800-1500+ pages for a comprehensive set covering multiple models. Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Manual Scope: Factory-authorized repair and diagnostic procedures, including factory-recommended torque values and specifications. Language Language: English Format Format: Likely printed physical copy or a digital PDF format (e-manual). 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions, starting, charging. Transmission Drivetrain: Manual transmission, automatic transmission (including diagnosis and overhaul), transfer case, axles, driveshafts, CV joints. Brakes: Hydraulic brake system, front and rear brakes, ABS (Anti-lock Braking System) if applicable, parking brake. Steering Suspension: Power steering, steering gear, suspension components (front and rear), alignment specifications, shock absorbers, struts. Electrical Electronic: Battery, charging system, starting system, lighting, instruments, gauges, body electrical, power accessories, fuses, relays, wiring diagrams. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, component testing. Body Chassis: Body panels, doors, windows, interior trim, structural components, collision repair basics. Fuel Tank And Lines: Service and repair of the fuel tank, fuel pump, fuel lines, and fuel filter, including pressure testing and leak diagnosis. Emission Controls: Detailed information on emission control systems such as the catalytic converter, EGR valve, PCV system, and oxygen sensors, including diagnostic procedures. Tire And Wheel Specifications: Information on recommended tire sizes, inflation pressures, and wheel bolt patterns for various models. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake pad replacement. Repair Procedures: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, starter motor/alternator replacement, fuel injector service. Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation, specific component testing procedures. Technical Specifications: Torque specifications for critical fasteners, engine timing, valve clearances, fluid capacities, electrical system specifications. Engine Control Module Diagnosis: Detailed procedures for diagnosing and troubleshooting the ECM, including sensor data interpretation and actuator control tests using appropriate diagnostic tools for the era (OBD-I). Climate Control System Repair: Comprehensive guide to diagnosing and repairing HVAC systems, including refrigerant handling, leak detection, compressor, evaporator, and condenser service. Wheel Bearing Service: Procedures for repacking or replacing wheel bearings, including required grease types and torque specifications. Radiator And Cooling System Service: Instructions for radiator removal, cleaning, flushing, and replacement, along with thermostat and water pump service. Technical Depth Depth Of Information: Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including detailed diagnostics and component replacement. Component Replacement Procedures: Step-by-step instructions for replacing nearly every major and minor component, from engine rebuilds to interior trim pieces. Body And Interior Trim Service: Coverage extends to interior component removal and installation, such as door panels, dashboards, and seating. 📊 Manual Specifications File Format Digital File Format If Applicable: PDF (Portable Document Format) - often searchable, printable, with indexed chapters for easy navigation. Print Quality Print Quality If Printed: Typically high-quality, professional printing with clear diagrams and text. Binding Type Binding Type If Printed: Often a sturdy comb binding or perfect binding suitable for workshop use. Paper Type Paper Type If Printed: Durable paper stock, often glossy or semi-gloss, to withstand workshop environments. Format Searchability If Digital: Digital formats (PDF) are typically fully searchable by keyword, allowing technicians to quickly find specific procedures or specifications. ⚙️ Engine Specifications Primary Engine Common Engine Options 1990: Includes engines such as the 2.5L (150 ci) I4, 3.0L (181 ci) V6 (Mitsubishi 6G72), 3.9L (238 ci) V6, 5.2L (318 ci) V8, 5.9L (360 ci) V8, and potentially the 2.2L/2.5L Turbo I4 (for specific performance models). Performance Horsepower Torque Range: Varies by engine, but typically ranges from approximately 100 hp for base engines to over 200 hp for V8 and turbocharged variants. Torque figures are also engine-dependent. Fuel System Fuel Delivery Type: Primarily electronic fuel injection (EFI)...
OBD-I (On-Board Diagnostics I). The manual will detail diagnostic trouble codes (DTCs) and how to retrieve them using methods specific to the era (e.g., paperclip method for some models).
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and fleet maintenance personnel working on 1990 Chrysler and Dodge vehicles.
Competitive Analysis
Manual Value Proposition:
Provides factory-level diagnostic and repair information, offering significant cost savings compared to dealership labor rates for maintenance and repairs.
Key Features
Diagrams Illustrations:
Features detailed exploded diagrams, schematics, and step-by-step illustrations essential for accurate assembly and disassembly.
Wiring Diagrams:
Includes comprehensive color-coded wiring diagrams for all electrical systems, crucial for diagnosing electrical faults.
Troubleshooting Flowcharts:
Often includes systematic troubleshooting flowcharts for diagnosing common problems, guiding users through a logical diagnostic process.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full service and repair for all 1990 Chrysler and Dodge vehicles.
Page Count
Estimated Page Count:
Varies by specific vehicle model, but typically 800-1500+ pages for a comprehensive set covering multiple models.
Manual Type
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Manual Scope:
Factory-authorized repair and diagnostic procedures, including factory-recommended torque values and specifications.
Language
Language:
English
Format
Format:
Likely printed physical copy or a digital PDF format (e-manual).
Service and repair of the fuel tank, fuel pump, fuel lines, and fuel filter, including pressure testing and leak diagnosis.
Emission Controls:
Detailed information on emission control systems such as the catalytic converter, EGR valve, PCV system, and oxygen sensors, including diagnostic procedures.
Tire And Wheel Specifications:
Information on recommended tire sizes, inflation pressures, and wheel bolt patterns for various models.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake pad replacement.
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation, specific component testing procedures.
Technical Specifications:
Torque specifications for critical fasteners, engine timing, valve clearances, fluid capacities, electrical system specifications.
Engine Control Module Diagnosis:
Detailed procedures for diagnosing and troubleshooting the ECM, including sensor data interpretation and actuator control tests using appropriate diagnostic tools for the era (OBD-I).
Climate Control System Repair:
Comprehensive guide to diagnosing and repairing HVAC systems, including refrigerant handling, leak detection, compressor, evaporator, and condenser service.
Wheel Bearing Service:
Procedures for repacking or replacing wheel bearings, including required grease types and torque specifications.
Radiator And Cooling System Service:
Instructions for radiator removal, cleaning, flushing, and replacement, along with thermostat and water pump service.
Technical Depth
Depth Of Information:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls, including detailed diagnostics and component replacement.
Component Replacement Procedures:
Step-by-step instructions for replacing nearly every major and minor component, from engine rebuilds to interior trim pieces.
Body And Interior Trim Service:
Coverage extends to interior component removal and installation, such as door panels, dashboards, and seating.
📊 Manual Specifications
File Format
Digital File Format If Applicable:
PDF (Portable Document Format) - often searchable, printable, with indexed chapters for easy navigation.
Print Quality
Print Quality If Printed:
Typically high-quality, professional printing with clear diagrams and text.
Binding Type
Binding Type If Printed:
Often a sturdy comb binding or perfect binding suitable for workshop use.
Paper Type
Paper Type If Printed:
Durable paper stock, often glossy or semi-gloss, to withstand workshop environments.
Format
Searchability If Digital:
Digital formats (PDF) are typically fully searchable by keyword, allowing technicians to quickly find specific procedures or specifications.
⚙️ Engine Specifications
Primary Engine
Common Engine Options 1990:
Includes engines such as the 2.5L (150 ci) I4, 3.0L (181 ci) V6 (Mitsubishi 6G72), 3.9L (238 ci) V6, 5.2L (318 ci) V8, 5.9L (360 ci) V8, and potentially the 2.2L/2.5L Turbo I4 (for specific performance models).
Performance
Horsepower Torque Range:
Varies by engine, but typically ranges from approximately 100 hp for base engines to over 200 hp for V8 and turbocharged variants. Torque figures are also engine-dependent.
Fuel System
Fuel Delivery Type:
Primarily electronic fuel injection (EFI) across most models, with some carburetor applications possible on base models or specific international markets. Includes fuel pump, injector, and regulator testing.
Engine Management
ECM Control:
Discusses Engine Control Module (ECM) functions, sensor inputs (e.g., TPS, MAP, O2), and actuator outputs. OBD-I diagnostic procedures are covered.
Spark Plug Specifications:
Provides correct spark plug type, gap specification, and torque for each engine variant.
🔧 Transmission
Standard
Standard Transmission:
Varies by model; may include 3-speed or 4-speed automatic transmissions (e.g., A727, A500/A518), and possibly manual transmissions (e.g., A833).
Optional
Optional Transmission:
May include overdrive automatic transmissions (A518) or specific performance-oriented transmissions depending on the vehicle line (e.g., Dodge Ram, Dodge Caravan).
Features
Transmission Fluid Type:
Typically ATF+3 or Dexron II/III for automatic transmissions, and manual transmission fluid (MTF) for manual gearboxes. Specifics will be detailed in the manual.
📐 Dimensions
Exterior
Body Styles Covered:
Covers various Chrysler and Dodge body styles of the era, including sedans (e.g., Dodge Dynasty, Chrysler LeBaron Sedan), coupes, convertibles, minivans (e.g., Dodge Caravan/Plymouth Voyager), pickup trucks (e.g., Dodge Ram), and potentially some performance variants.
Wheelbase Range:
Varies significantly by model, from compact car wheelbases to longer truck or minivan wheelbases.
Weights
Curb Weight Range:
Curb weights vary significantly by model and configuration, ranging from approximately 2,500 lbs for smaller cars to over 5,000 lbs for heavy-duty trucks.
🛡️ Safety Features
Ratings
Crash Test Information:
May reference any available NHTSA or IIHS crash test data relevant to the 1990 models, although detailed internal ratings might be limited.
Active Features
ABS System Details:
Detailed diagnostics and repair procedures for ABS systems, including sensor checks, modulator valve operation, and hydraulic unit service.
Passive Features
Seatbelt System Service:
Information on seatbelt mechanisms, pre-tensioners (if applicable), and potential troubleshooting for retraction issues.
Airbag System Information:
If equipped, limited information may be present on early airbag systems, typically focusing on caution during handling and basic component identification rather than deep diagnostics.
💡 Technology Features
Infotainment
Audio System Features:
Covers standard AM/FM radio, cassette players, and optional premium sound systems. Information on speaker replacement and head unit diagnostics may be included.
Driver Assistance
Cruise Control System:
Diagnostic and repair procedures for cruise control systems, including actuator, module, and switch testing.
Connectivity
Power Accessories Control:
Details on power windows, door locks, mirrors, and seat adjustments, including switch, motor, and relay troubleshooting.
🔧 Maintenance
Service Intervals
Recommended Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and engine type. Manual will specify exact intervals.
Timing Belt Replacement Interval:
For engines with timing belts (e.g., 2.5L I4, 3.0L V6), replacement intervals are critical, usually around 60,000-90,000 miles. Manual will specify for each engine.
Fluid Specifications
Engine Oil Specifications:
Varies by engine, commonly 5W-30 or 10W-30 API certified oils. Manual will provide exact viscosity and API service category.
Coolant Type:
Typically conventional green ethylene glycol based antifreeze. Manual will confirm mixture ratio and type.
Brake Fluid Specification:
Typically DOT 3 brake fluid. Manual will confirm type and bleeding procedures.
Power Steering Fluid:
Specifics on power steering fluid type (e.g., ATF or dedicated PS fluid). Manual will indicate correct type and bleeding procedures.
Known Issues
Common 1990 Chrysler Dodge Problems:
Potential issues can include head gasket failures on some V6 engines, transmission solenoid issues in automatics, electrical connector corrosion, and HVAC blower motor resistor failure. Manual provides troubleshooting for these.
Rear Main Seal Leaks:
Rear main oil seal leaks were not uncommon on V8 engines. Manual details replacement procedures.
📚 Vehicle History
Brand Heritage
Chrysler Dodge Legacy:
Represents Chrysler Corporation's product line at the close of the 1980s, showcasing their diverse range of vehicles from economical sedans to robust trucks, influenced by global partnerships and internal development.
Model Evolution
1990 Model Year Significance:
This era saw Chrysler Corporation revitalizing its product lines with modern designs and improved powertrain technology. The 1990 models were a part of this ongoing evolution, building on previous successes.
Platform Sharing:
Details on shared platforms and components across different Chrysler and Dodge models of the same era, facilitating cross-referencing for technicians.
Production
Manufacturing Locations:
Vehicles were produced at various Chrysler Corporation assembly plants across North America, with some components sourced internationally (e.g., Mitsubishi engines).
🏆 Awards & Recognition
Recognitions
Industry Awards 1990:
While specific awards for the entire 1990 lineup are broad, individual models like the Dodge Caravan frequently received critical acclaim for pioneering the minivan segment. The manual provides the technical foundation to maintain these award-winning vehicles.
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