The Chrysler Grand Caravan, representing the Fourth Generation (RS) produced from 2003 to 2007, stands as a testament to Chrysler's pioneering legacy in the minivan segment. Engineered for versatility and family utility, this model offered robust performance with available 3.3L and 3.8L V6 engines, paired with a reliable 4-speed automatic transmission. Its spacious interior, with ample cargo volume and the innovative Stow 'n Go seating on later iterations, made it a highly practical choice for transporting families and their gear. The Grand Caravan consistently prioritized safety, earning commendable ratings in crash tests and incorporating features like Anti-lock Braking System (ABS) and optional traction control. This comprehensive Workshop Repair Service Manual provides in-depth guidance for all Chrysler Grand Caravan models from 2003 through 2007, covering all available engine and transmission types, as well as all trim levels. Within its hundreds of pages, you will find detailed, professional-level information on every aspect of the vehicle, including engine service and repair, transmission diagnostics and overhaul, brake system maintenance, suspension and steering, electrical systems, HVAC, and much more. The manual is designed to empower owners, mechanics, and technicians with the knowledge to perform accurate diagnostics, routine maintenance, and complex repairs, ensuring the continued reliability and optimal performance of the Grand Caravan. 🏷️ Basic Information Identification Make: Chrysler Model: Grand Caravan Generation: Fourth Generation (RS) Codes Platform Code: RS 👋 Introduction Market Position Target Audience: Vehicle owners, DIY mechanics, professional repair shops seeking comprehensive service information. Competitive Analysis Advantages: Provides dealership-level repair information, saves money on labor costs, enables self-sufficiency in vehicle maintenance. Key Features Illustrations: Includes detailed illustrations, drawings, and photos to guide repair procedures. Diagrams: Hundreds of pages of diagrams and detailed information, including wiring diagrams. Completeness: Described as complete and intact, without missing or corrupt parts/pages, mirroring factory manuals. Usability: Numbered instructions, bold figure numbers, and a numbered table of contents for easy navigation and quick information retrieval. 📋 Manual Details Coverage Areas Years Covered: 2003, 2004, 2005, 2006, 2007 Models Covered: All Grand Caravan models Engines Covered: All available engine options Trims Covered: All trim levels Transmissions Covered: All transmission types Page Count Estimated Pages: Extensive (hundreds of pages) Manual Type Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Comprehensive engine diagnostics, disassembly, assembly, and repair procedures. Transmission Service Repair: Detailed procedures for all transmission types, including diagnostics and overhaul. Brake System: Repair and maintenance for ABS, hydraulic components, and braking performance. Wiring Diagram: Complete electrical system wiring diagrams for accurate troubleshooting. Electrical System: Diagnosis and repair of all electrical components, including lighting, power accessories, and control modules. Suspension: Repair and alignment procedures for front and rear suspension components. Steering: Maintenance and repair of the steering system, including power steering. Cooling System: Service for radiator, coolant, thermostat, and related components. Fuel Injection Fuel System: Detailed information on fuel delivery, injection systems, and fuel tank service. Emission System: Diagnosis and repair of emissions control components and systems. Heater Air Conditional: Service and repair for HVAC systems, including refrigerant handling. Engine Control System: Information on ECU, sensors, actuators, and engine management diagnostics. Chassis Body: Body repair, structural information, and chassis component service. Restraint System: Service and diagnostics for airbags and seatbelt systems. Interior: Repair and maintenance of interior components and trim. Differential Drive: Service for front-wheel drive components and differentials. Axle: Repair and replacement of front axles and CV joints. General Maintenance: Scheduled maintenance tasks, fluid checks, and basic upkeep. Periodic Lubrication: Lubrication points and specifications for various components. Procedures Included Repair Procedures: Step-by-step repair procedures with detailed substeps, notes, cautions, and warnings. Troubleshooting: Comprehensive troubleshooting guides for common and complex issues. Diagnostics: Diagnostic procedures for engine, transmission, electrical, and other systems. Maintenance Schedules: Recommended maintenance intervals and service checks. Disassembly Assembly: Detailed instructions for component disassembly and reassembly. Cleaning Reinstalling: Procedures for cleaning and correctly reinstalling serviced components. Technical Specifications: Critical specifications for all repair and maintenance tasks. Technical Depth Depth: Professional-level detail, suitable for dealership technicians and experienced DIYers. 📊 Manual Specifications File Format File Format Details: PDF, allowing for easy viewing, searching, and printing. Print Quality Printability: Full printable; sections or the entire manual can be printed as needed. Zoom Functionality: Yes, allows for zooming in on detailed illustrations and text. Binding Type Binding Type: Digital (PDF Download) Paper Type Paper Type: Not applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options 2003-2007: 3.3L V6 (EGA), 3.8L V6 (L32), 2.4L DOHC I4 (EDZ - for some earlier/base models, though less common in this specific year range for Grand Caravan compared to the Caravan/Voyager) - Manual likely covers all. Performance 3.3L V6 Output (Approx.): 180 hp @ 4800 rpm, 205 lb-ft @ 3200 rpm 3.8L V6 Output (Approx.): 205 hp @ 5000 rpm, 242 lb-ft @ 4000 rpm...