Chrysler JR Sebring 2002 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2002 Platform: JR Generation Generation: Second Generation (2001-2006) Codes Vin Code: First digit '1' or '4' (US), '2' (Canada), '3' (Mexico), 'J' (Japan), 'W' (UK), 'V' (Italy), 'S' (Germany), 'Z' (Italy) 👋 Introduction Market Position Market Segment: Mid-size coupe and convertible Competitive Analysis Competitors: Ford Mustang, Chevrolet Camaro, Honda Accord Coupe, Toyota Camry Coupe Key Features Body Styles: Coupe, Convertible Design Philosophy: American styling with European influences, practical and stylish offering Manual Purpose Manual Purpose: To provide comprehensive repair and maintenance information for the 2002 Chrysler Sebring JR 📋 Manual Details Coverage Areas Coverage Areas: Full vehicle repair and service Page Count Page Count: 1771 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, cooling, lubrication, fuel, ignition, exhaust, emission controls Transmission: Automatic Transmission (40TE/41TE), clutch, driveline, axles Chassis: Suspension (front/rear), steering, brakes (hydraulic/parking) Electrical: Starting, charging, lighting, instrumentation, power controls, body electrical, infotainment, climate control electronics Body: Body structure, exterior trim, interior trim, doors, windows, seats, HVAC (mechanical components) Procedures Included Preventative Maintenance: Fluid changes, filter replacements, inspections, lubrication, tire rotation Diagnostic Procedures: Symptom-based troubleshooting, diagnostic trouble codes (DTCs), electrical circuit testing Repair Procedures: Component removal and installation, adjustments, component overhaul Technical Specifications: Torque values, clearances, fluid capacities, electrical schematics, wiring diagrams Technical Depth Technical Depth: Comprehensive, covering basic maintenance to complete engine and transmission overhauls, complex electrical diagnostics 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, suitable for printing Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Searchability Searchability: Searchable text for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Code: EDZ (2.7L V6) Engine Type: V6, SOHC, 24-valve Displacement: 2736 cc (2.7 Liters) Performance Horsepower: 200 hp @ 6000 rpm (approx.) Torque: 192 lb-ft @ 4500 rpm (approx.) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Code Engine Code Optional: EER (2.4L DOHC Inline-4) Displacement Optional Displacement Optional: 2429 cc (2.4 Liters) Performance Optional Horsepower Optional: 150 hp @ 5500 rpm (approx.) Torque Optional: 170 lb-ft @ 4000 rpm (approx.) 🔧 Transmission Standard Standard Transmission: 4-speed Automatic (40TE/41TE) Optional Optional Transmission: N/A (Automatic standard across most trims for this year/platform) Features Transmission Features: Electronically controlled, hydraulic pressure modulating Fluid Specification Transmission Fluid: ATF+4 (Chrysler Material Standard MS-9602) Fluid Capacity Transmission Fluid Capacity: Approx. 9.5 quarts (8.9 liters) for fill, 13.2 quarts (12.5 liters) total capacity 📐 Dimensions Exterior Wheelbase: 109.7 inches (2786 mm) Length Coupe: 193.7 inches (4920 mm) Length Convertible: 194.0 inches (4928 mm) Width: 71.5 inches (1816 mm) Height Coupe: 55.1 inches (1400 mm) Height Convertible: 53.3 inches (1354 mm) Weights Curb Weight Est Coupe: 3300-3500 lbs (1497-1588 kg) Curb Weight Est Convertible: 3600-3800 lbs (1633-1724 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (2002 Model Year) NHTSA Front Impact Passenger: Good (2002 Model Year) IIHS Front Offset Crash Test: Acceptable (2002 Model Year) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional (TCS) Passive Features Airbags Front: Standard (Driver and Passenger) - Advanced Multi-stage Airbags Side: Optional (Side Curtain Airbags - not universally available) 💡 Technology Features Infotainment Audio System: Factory AM/FM CD player, optional Infinity audio system Navigation: N/A (Not available from factory on this model) Driver Assistance Cruise Control: Standard Power Features: Power windows, power door locks, power mirrors Connectivity Auxiliary Input: N/A (Not available from factory) 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic blend oil Engine Air Filter: Replace every 30,000 miles (48,000 km) Cabin Air Filter: Replace every 15,000 miles (24,000 km) or 12 months Spark Plugs 2.7L: Replace every 100,000 miles (160,000 km) (Double Platinum recommended, e.g., Champion 7128) Fluid Specifications Engine Oil: SAE 5W-30, API Certified, meeting Chrysler MS-6395 (Synthetic Blend Recommended) Coolant: Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 50/50 mix with distilled water Fluid Capacities Engine Oil Capacity 2.7L: 4.5 quarts (4.3 liters) with filter change Known Issues Engine 2.7L Oil Sludge: Risk of oil sludge buildup due to design in oil passages, requiring diligent adherence to oil change intervals. Manual details inspection and cleaning procedures. Interior Rattles Trim: Common for interior trim pieces to develop rattles over time. Manual provides guidance on panel removal and reinstallation to mitigate noise. Convertible Top Mechanism: Potential issues with hydraulic cylinders, motors, and latches on convertible tops. Manual covers troubleshooting and repair of the top mechanism. 📚 Vehicle History Brand Heritage Brand Heritage: Chrysler has a long history of producing American sedans and coupes, evolving from the classic American style to more modern designs in the late 20th and early 21st centuries. Model Evolution Model Lineage: The Sebring nameplate was introduced...
Approx. 9.5 quarts (8.9 liters) for fill, 13.2 quarts (12.5 liters) total capacity
📐 Dimensions
Exterior
Wheelbase:
109.7 inches (2786 mm)
Length Coupe:
193.7 inches (4920 mm)
Length Convertible:
194.0 inches (4928 mm)
Width:
71.5 inches (1816 mm)
Height Coupe:
55.1 inches (1400 mm)
Height Convertible:
53.3 inches (1354 mm)
Weights
Curb Weight Est Coupe:
3300-3500 lbs (1497-1588 kg)
Curb Weight Est Convertible:
3600-3800 lbs (1633-1724 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (2002 Model Year)
NHTSA Front Impact Passenger:
Good (2002 Model Year)
IIHS Front Offset Crash Test:
Acceptable (2002 Model Year)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional (TCS)
Passive Features
Airbags Front:
Standard (Driver and Passenger) - Advanced Multi-stage
Airbags Side:
Optional (Side Curtain Airbags - not universally available)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM CD player, optional Infinity audio system
Navigation:
N/A (Not available from factory on this model)
Driver Assistance
Cruise Control:
Standard
Power Features:
Power windows, power door locks, power mirrors
Connectivity
Auxiliary Input:
N/A (Not available from factory)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic blend oil
Engine Air Filter:
Replace every 30,000 miles (48,000 km)
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or 12 months
Spark Plugs 2.7L:
Replace every 100,000 miles (160,000 km) (Double Platinum recommended, e.g., Champion 7128)
Fluid Specifications
Engine Oil:
SAE 5W-30, API Certified, meeting Chrysler MS-6395 (Synthetic Blend Recommended)
Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, 50/50 mix with distilled water
Fluid Capacities
Engine Oil Capacity 2.7L:
4.5 quarts (4.3 liters) with filter change
Known Issues
Engine 2.7L Oil Sludge:
Risk of oil sludge buildup due to design in oil passages, requiring diligent adherence to oil change intervals. Manual details inspection and cleaning procedures.
Interior Rattles Trim:
Common for interior trim pieces to develop rattles over time. Manual provides guidance on panel removal and reinstallation to mitigate noise.
Convertible Top Mechanism:
Potential issues with hydraulic cylinders, motors, and latches on convertible tops. Manual covers troubleshooting and repair of the top mechanism.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Chrysler has a long history of producing American sedans and coupes, evolving from the classic American style to more modern designs in the late 20th and early 21st centuries.
Model Evolution
Model Lineage:
The Sebring nameplate was introduced in 1995, initially as a coupe. The second generation (JR) brought a significant redesign and expanded to include a convertible. It shared its platform with the Dodge Stratus.
Production
Production Plant:
Sterling Heights Assembly Plant, Michigan, USA
Production Years
Production Years Model Code:
2001-2006 (JR Platform)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved Good ratings in IIHS frontal offset crash tests and NHTSA frontal impact tests for its model year, indicating a good level of passive safety for the time.
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