2005 Chrysler Town and Country Service and Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Town and Country Year: 2005 Codes Chassis Code: RS 👋 Introduction Market Position Segment: Full-size minivan segment, known for family-hauling capability and versatility. Competitive Analysis Competitors: Dominated a significant portion of the minivan market alongside competitors like the Honda Odyssey, Toyota Sienna, and Ford Windstar/Freestar. Key Features Features: Spacious interior, flexible seating (Stow 'n Go on some later models, but base for 2005), comfortable ride, family-oriented features. Manual Value Proposition Value: Provides dealership-level repair information, enabling owners or independent mechanics to perform complex repairs and maintenance accurately, saving significant costs compared to dealership labor rates. 📋 Manual Details Coverage Areas Coverage: All Models & All Repairs A-Z Page Count Pages: Estimated 2000-3000+ pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Likely Digital (PDF) or Bound Print (specifics vary by seller) 📖 Manual Coverage Systems Covered Engine: 3.3L V6 OHV, 3.8L V6 OHV - detailed diagnostics, repair, overhaul, component testing. Transmission: 4-speed automatic (41TE/42LE) - diagnostics, repair procedures, fluid specifications, valve body operation. Brakes: Front disc, rear drum/disc (ABS/non-ABS), parking brake system - component replacement, bleeding procedures, hydraulic system. Suspension: Front MacPherson strut, rear torsion beam/independent (depending on specific sub-model/options) - component replacement, alignment specifications, shock absorber/strut service. Steering: Power rack and pinion - diagnostics, fluid service, component replacement. Electrical: Complete wiring diagrams, fuse box locations, power distribution, starting and charging system, lighting, instrument cluster, power accessories (windows, locks, seats). HVAC: Air conditioning system, heater core, blower motor, climate control module - refrigerant handling, component replacement, troubleshooting. Body: Exterior body panels, interior trim, doors, liftgate, sliding doors, glass replacement, body repair procedures. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-up procedures, belt and hose inspection/replacement. Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), symptom-based troubleshooting for all major systems. Repair: Component removal, installation, and adjustment for all mechanical and electrical systems. Engine rebuild procedures, transmission overhaul steps. Specifications: Torque specifications, clearances, fluid capacities, tire pressures, alignment angles. Technical Depth Depth: Comprehensive: from basic fluid level checks to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Format Details: If digital (PDF), expect high-resolution scanned pages or professionally formatted text with searchable capabilities. Print Quality Quality: High; typically includes clear diagrams, schematics, and photographs or illustrations for clarity. Binding Type Binding: If printed: Perfect bound or spiral bound for lay-flat use in a workshop environment. Paper Type Paper: If printed: Heavy-duty paper designed to withstand shop use, possibly glossy for diagrams. ⚙️ Engine Specifications Primary Engine Engine 1: 3.3L (3301cc) V6 OHV (2V) Engine 1 Code: EGA Engine 1 Horsepower: Approx. 180 hp @ 5000 RPM Engine 1 Torque: Approx. 205 lb-ft @ 4000 RPM Optional Engine Engine 2: 3.8L (3778cc) V6 OHV (2V) Engine 2 Code: EGH Engine 2 Horsepower: Approx. 205 hp @ 5200 RPM Engine 2 Torque: Approx. 235 lb-ft @ 4000 RPM Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended Engine Management ECM: Chrysler NGC (Next Generation Controller) or similar, with OBD-II diagnostics. 🔧 Transmission Standard Transmission Type: 4-speed Automatic Overdrive Transmission Model: 41TE / 42LE Optional Optional Transmission: N/A (This generation typically came with the 4-speed automatic) Features Transmission Features: Electronic pressure control, torque converter clutch (TCC) for overdrive lock-up. Fluid Specs Transmission Fluid Type: ATF+4 (Mopar) Fluid Capacity Transmission Fluid Capacity: Approx. 4.5 quarts (dry fill), 3.5 quarts (drain and fill) 📐 Dimensions Exterior Wheelbase: Approx. 119.2 inches Length: Approx. 199.5 inches Width: Approx. 77.5 inches Height: Approx. 68.5 inches Interior Seating Capacity: 7-8 passengers Cargo Cargo Volume Behind 3Rd Row: Approx. 31.5 cubic feet Cargo Volume With 3Rd Row Folded: Approx. 100+ cubic feet Weights Curb Weight: Approx. 4200-4500 lbs (depending on configuration) Towing Capacity: Typically up to 3,800 lbs (with optional towing package) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Likely 5-star (for 2005, frontal crash test data available) NHTSA Front Impact Passenger: Likely 5-star (for 2005) NHTSA Side Impact Front Seat: Likely 5-star (for 2005) NHTSA Side Impact Rear Seat: Likely 4-star or 5-star (for 2005) IIHS Front Crash: Good (for models tested) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) on some models. Passive Features Airbags: Frontal airbags, optional side curtain airbags (check specific model for availability). Seatbelts: 3-point seat belts for all seating positions, front seat pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional CD/DVD changer, optional satellite radio receiver. Rear Entertainment: Optional rear-seat video system (RSVS) with overhead screen and headphone jacks. Driver Assistance Parking Assist: Optional Rear Park Assist system. Connectivity Power Outlets: Multiple 12V power outlets for accessory charging. 🔧 Maintenance Service Intervals Oil Change: Every 3,000-7,500 miles...
Comprehensive: from basic fluid level checks to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Format Details:
If digital (PDF), expect high-resolution scanned pages or professionally formatted text with searchable capabilities.
Print Quality
Quality:
High; typically includes clear diagrams, schematics, and photographs or illustrations for clarity.
Binding Type
Binding:
If printed: Perfect bound or spiral bound for lay-flat use in a workshop environment.
Paper Type
Paper:
If printed: Heavy-duty paper designed to withstand shop use, possibly glossy for diagrams.
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.3L (3301cc) V6 OHV (2V)
Engine 1 Code:
EGA
Engine 1 Horsepower:
Approx. 180 hp @ 5000 RPM
Engine 1 Torque:
Approx. 205 lb-ft @ 4000 RPM
Optional Engine
Engine 2:
3.8L (3778cc) V6 OHV (2V)
Engine 2 Code:
EGH
Engine 2 Horsepower:
Approx. 205 hp @ 5200 RPM
Engine 2 Torque:
Approx. 235 lb-ft @ 4000 RPM
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Engine Management
ECM:
Chrysler NGC (Next Generation Controller) or similar, with OBD-II diagnostics.
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Overdrive
Transmission Model:
41TE / 42LE
Optional
Optional Transmission:
N/A (This generation typically came with the 4-speed automatic)
Features
Transmission Features:
Electronic pressure control, torque converter clutch (TCC) for overdrive lock-up.
Fluid Specs
Transmission Fluid Type:
ATF+4 (Mopar)
Fluid Capacity
Transmission Fluid Capacity:
Approx. 4.5 quarts (dry fill), 3.5 quarts (drain and fill)
📐 Dimensions
Exterior
Wheelbase:
Approx. 119.2 inches
Length:
Approx. 199.5 inches
Width:
Approx. 77.5 inches
Height:
Approx. 68.5 inches
Interior
Seating Capacity:
7-8 passengers
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 31.5 cubic feet
Cargo Volume With 3Rd Row Folded:
Approx. 100+ cubic feet
Weights
Curb Weight:
Approx. 4200-4500 lbs (depending on configuration)
Towing Capacity:
Typically up to 3,800 lbs (with optional towing package)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 5-star (for 2005, frontal crash test data available)
NHTSA Front Impact Passenger:
Likely 5-star (for 2005)
NHTSA Side Impact Front Seat:
Likely 5-star (for 2005)
NHTSA Side Impact Rear Seat:
Likely 4-star or 5-star (for 2005)
IIHS Front Crash:
Good (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS) on some models.
Passive Features
Airbags:
Frontal airbags, optional side curtain airbags (check specific model for availability).
Seatbelts:
3-point seat belts for all seating positions, front seat pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional CD/DVD changer, optional satellite radio receiver.
Rear Entertainment:
Optional rear-seat video system (RSVS) with overhead screen and headphone jacks.
Driver Assistance
Parking Assist:
Optional Rear Park Assist system.
Connectivity
Power Outlets:
Multiple 12V power outlets for accessory charging.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-7,500 miles or 6 months, depending on oil type and driving conditions (refer to manual for exact specifications).
Transmission Service:
Every 30,000-60,000 miles, depending on use and fluid condition.
Spark Plugs:
Approx. 100,000 miles for platinum or iridium plugs (check specific engine).
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (meeting Chrysler MS-6395 specification).
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant or equivalent (typically pink/orange).
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Actuator failures in HVAC blend doors, leading to temperature control issues.
Common Issue 2:
Power window motor failures, particularly on sliding doors.
Common Issue 3:
Transmission issues, including solenoid pack failures or torque converter shudder, especially with higher mileage. Regular fluid changes are critical.
Common Issue 4:
Rattles and squeaks from interior trim panels due to age and use.
Common Issue 5:
Water pump failures, especially on the 3.8L engine, can lead to overheating.
📚 Vehicle History
Brand Heritage
Brand:
Chrysler, a long-standing American automotive manufacturer with a history of innovation in vehicle design and engineering.
Model Evolution
Generation:
This 2005 model is part of the fourth generation (2001-2007) of the Chrysler Town and Country, which saw significant redesigns and feature introductions.
Production
Platform:
Chrysler RS platform.
Manufacturing Location:
Windsor, Ontario, Canada (and other DaimlerChrysler assembly plants).
🏆 Awards & Recognition
Recognitions
Award Type:
Consistently ranked as a strong contender in the minivan segment for safety and family utility. Specific awards for the 2005 model year are numerous from automotive publications, often highlighting comfort and practicality.
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