The Chrysler Voyager, produced in 1996 as part of the NS generation, is a versatile minivan renowned for its practicality and family-oriented design. This model offered a choice of three robust V6 engines, including the 3.0L, 3.3L, and 3.8L options, paired with reliable automatic transmissions. Its spacious interior, capable of accommodating passengers and cargo with ease, made it a popular choice for daily commuting and family road trips. The Voyager's engineering emphasized a balance of comfort and utility, contributing to its reputation as a dependable and functional vehicle within its market segment, often competing with other notable minivans of the era. This comprehensive Factory Service Manual provides all the necessary information for the complete maintenance and repair of your 1996 Chrysler Voyager. Covering an extensive range of systems from engine mechanical and electrical to brakes, suspension, HVAC, and bodywork, this manual offers detailed step-by-step procedures. It includes diagnostic guides, overhaul instructions for engines and transmissions, wiring diagrams, and precise torque specifications. Designed for DIY mechanics, professional technicians, and fleet maintenance personnel, this manual is an indispensable resource for ensuring the optimal performance, reliability, and longevity of your vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 1996 Generation Generation Code: NS Codes Chassis Code: GS 👋 Introduction Market Position Market Segment: Minivan Target Audience: DIY mechanics, professional technicians, fleet maintenance Competitive Analysis Competitors: Dodge Grand Caravan, Ford Windstar, Chevrolet Venture, Plymouth Grand Voyager Key Features Vehicle Appeal: Practicality, family hauling, versatile interior Manual Value Proposition: Empowers owners with detailed, accurate repair information, saving time and money. 📋 Manual Details Coverage Areas Coverage Type: All Service Repair Page Count Estimated Page Count: 1500-2000 Manual Type Manual Type: Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, component testing Engine Electrical: Ignition, fuel injection, starting, charging systems, sensors, ECUs Transmission Automatic: Operation, overhaul, diagnostics, fluid service (e.g., 41TE/42LE) Brakes: Hydraulic system, ABS, component replacement, bleeding procedures Suspension And Steering: Front/rear suspension, power steering, alignment specifications HVAC: Air conditioning, heating, ventilation systems, component replacement Electrical And Wiring: Body control modules, lighting, power windows, door locks, fuses, relays, wiring diagrams Body And Interior: Panel removal, trim, seats, sound deadening, body repair procedures Fuel System: Fuel pump, injectors, lines, tank, evaporative emissions Cooling System Cooling System: Radiator, water pump, thermostat, coolant types, flushing Exhaust System Exhaust System: Component replacement, emissions control Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks, belt inspections Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, OBD-II codes Repair Procedures: Step-by-step instructions for component replacement and repair Overhaul Procedures: Detailed instructions for engine and transmission rebuilds Alignment And Balancing: Wheel alignment angles, balancing procedures Wiring Diagrams: Comprehensive electrical schematics for all systems Torque Specifications: Detailed torque values for critical fasteners Technical Depth Depth Level: Expert Level (covers complete teardown and reassembly) Diagnostic Capabilities: Advanced diagnostics using scan tools and component testing 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable Text Print Quality Image Resolution: High Resolution (suitable for printing) Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: 3.0L V6 (Mitsubishi 6G72) Engine Description 1: SOHC, 12-valve, naturally aspirated Horsepower 1: 141 hp @ 5000 rpm Torque 1: 170 lb-ft @ 3750 rpm Optional Engine Engine Code 2: 3.3L V6 (Chrysler EFA/EGA) Engine Description 2: Overhead Valve (OHV), 12-valve, naturally aspirated Horsepower 2: 158 hp @ 4500 rpm Torque 2: 190 lb-ft @ 3250 rpm Engine Code 3: 3.8L V6 (Chrysler EGH) Engine Description 3: Overhead Valve (OHV), 12-valve, naturally aspirated Horsepower 3: 166 hp @ 4400 rpm Torque 3: 207 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission Type 1: 4-speed Automatic (41TE/42LE) Optional Transmission Type 2: 4-speed Automatic (42LE - Heavy Duty) Features Transmission Control: Electronic transmission control with automatic shift logic Fluid Specifications Transmission Fluid Type: ATF+4 (or equivalent, consult manual for specific cross-reference) 📐 Dimensions Exterior Length: Approx. 188.7 inches Width: Approx. 72.4 inches Height: Approx. 68.8 inches Wheelbase: Approx. 112.1 inches Cargo Cargo Volume Seats Up: Approx. 150 cu ft (with rear seats removed) Weights Curb Weight Min: Approx. 3600 lbs Gross Vehicle Weight Rating Gvwr: Approx. 5300 lbs 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4/5 Stars (for 1996 model) NHTSA Passenger Front Impact: 4/5 Stars (for 1996 model) Active Features ABS: Standard Anti-lock Braking System Passive Features Airbags: Driver and front passenger airbags Seat Belts: Front seat pretensioners, rear 3-point seat belts 💡 Technology Features Infotainment Audio System: Optional AM/FM stereo with cassette and CD player Driver Assistance Cruise Control: Standard cruise control Connectivity Remote Keyless Entry: Optional remote keyless entry system 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 7,500 miles (depending...