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Chrysler Voyager 2001 2002 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 2001-2002 Codes Platform: NS (Minivan) 👋 Introduction Market Position Vehicle Segment: Mid-size Minivan Target Audience: Families seeking versatile and comfortable transportation Competitive Analysis Key Competitors: Dodge Grand Caravan, Ford Windstar, Honda Odyssey, Toyota Sienna Key Features Vehicle Strengths: Spacious interior, comfortable ride, versatile seating configurations, powerful V6 engine options Manual Value Proposition: Empowers owners and independent technicians with factory-level repair and maintenance knowledge, reducing reliance on expensive dealership service. 📋 Manual Details Coverage Areas Region Coverage: Global (North America, Europe, Australia) Trim Level Coverage: All trim levels including base, SE, LX, EX Page Count Estimated Pages: 1500-2000 (typical for comprehensive service manuals of this era) Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, cooling, lubrication, fuel delivery, ignition, emissions control, engine electrical, starting, charging Transmission Systems: Automatic transmission (e.g., 41TE/42LE), clutch operation (if applicable to specific variants), transmission control module (TCM) Drivetrain Systems: Front-wheel drive (FWD) system, driveshafts, differentials Suspension Systems: Front suspension (struts, control arms, ball joints), rear suspension (torsion beam or independent depending on specific variant), wheel alignment specifications Steering Systems: Power steering system, steering column, steering gear/rack and pinion Brake Systems: Front and rear brake components (discs/drums), hydraulic system, anti-lock braking system (ABS) diagnostics and repair Electrical Systems: Battery, starting system, charging system, lighting system, instrument cluster, wiring diagrams, Body Control Module (BCM), Powertrain Control Module (PCM) HVAC Systems: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, climate control operation Body And Interior: Body panels, doors, windows, seats, interior trim, sunroof (if equipped), liftgate Safety Systems: Airbag system (SRS) diagnostics and repair, seat belt mechanisms Procedures Included Maintenance Procedures: Oil change, filter replacement, fluid level checks and top-offs, spark plug replacement, air filter replacement, brake fluid flush, coolant flush Repair Procedures: Engine component repair (e.g., head gasket, timing belt/chain), transmission overhaul, brake component replacement (rotors, pads, calipers), suspension component replacement (shocks, struts, ball joints), steering system repair, electrical component troubleshooting and replacement Diagnostic Procedures: Troubleshooting guides based on symptoms, diagnostic trouble code (DTC) interpretation, testing of electrical circuits and sensors, fuel system pressure testing Technical Specifications Charts: Torque specifications for all fasteners, engine data, electrical system specifications, diagnostic parameters Wiring Diagrams: Detailed electrical wiring schematics for all vehicle systems Troubleshooting Trees: Step-by-step diagnostic flowcharts for common problems Technical Depth Depth Of Information: Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls, advanced diagnostics, and detailed electrical system repair. 📊 Manual Specifications File Format File Format: PDF Searchability: Text-searchable PDF for quick information retrieval Print Quality Image Resolution: High-resolution images and diagrams suitable for printing Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code 1: EGW (3.3L V6 OHV) Engine Displacement 1: 3.3 Liters (3301 cc) Engine Configuration 1: V6, 60-degree bank angle Engine Horsepower 1: 158 hp @ 4500 rpm (approx.) Engine Torque 1: 205 lb-ft @ 3000 rpm (approx.) Engine Variants Engine Code 2: U (3.8L V6 OHV) Engine Displacement 2: 3.8 Liters (3778 cc) Engine Horsepower 2: 180 hp @ 4500 rpm (approx.) Engine Torque 2: 235 lb-ft @ 3000 rpm (approx.) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management Engine Control Module ECM: Powertrain Control Module (PCM) 🔧 Transmission Standard Transmission Transmission Type: 4-speed Automatic Transaxle Transmission Model 1: 41TE / 42LE Optional Transmission Optional Transmission Availability: N/A (Automatic was standard) Features Transmission Features: Electronically controlled, torque converter lock-up Fluid Specifications Transmission Fluid Type: ATF+4 (Chrysler Mopar) Transmission Fluid Capacity: Approx. 8.0 - 9.5 quarts (7.6 - 9.0 liters) for a dry fill 📐 Dimensions Exterior Wheelbase: 113.1 inches (2873 mm) Length: 193.9 inches (4925 mm) Width: 76.9 inches (1953 mm) Height: 68.3 inches (1735 mm) Weights Curb Weight Range: Approx. 4000-4400 lbs (1814-1996 kg) depending on configuration Gross Vehicle Weight Rating Gvwr: Approx. 5700-6000 lbs (2585-2722 kg) Cargo Cargo Volume Behind 1St Row: Approx. 150 cu. ft. (4.25 m³) Cargo Volume Behind 2Nd Row: Approx. 85 cu. ft. (2.41 m³) 🛡️ Safety Features Ratings NHTSA Rollover Rating 2001: Four-star (driver and passenger front-seat side-impact occupant protection) IIHS Small Overlap Front Rating: Not rated (as this test was not prevalent for this era) Active Features ABS Availability: Optional on most trims, standard on higher trims Passive Features Airbag System: Driver and front passenger airbags (SRS) Seatbelt Type: Three-point seat belts for all seating positions Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, cassette player, and optional premium sound systems. Rear Entertainment: Optional rear-seat entertainment system with video cassette player (VCP) or early DVD players on...
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Tipo: Car
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SKU: 58408
Colecciones: ALL Chrysler Marine

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Chrysler Voyager 2001 2002 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Voyager
Year:
2001-2002
Codes
Platform:
NS (Minivan)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Minivan
Target Audience:
Families seeking versatile and comfortable transportation
Competitive Analysis
Key Competitors:
Dodge Grand Caravan, Ford Windstar, Honda Odyssey, Toyota Sienna
Key Features
Vehicle Strengths:
Spacious interior, comfortable ride, versatile seating configurations, powerful V6 engine options
Manual Value Proposition:
Empowers owners and independent technicians with factory-level repair and maintenance knowledge, reducing reliance on expensive dealership service.
📋 Manual Details
Coverage Areas
Region Coverage:
Global (North America, Europe, Australia)
Trim Level Coverage:
All trim levels including base, SE, LX, EX
Page Count
Estimated Pages:
1500-2000 (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, cooling, lubrication, fuel delivery, ignition, emissions control, engine electrical, starting, charging
Transmission Systems:
Automatic transmission (e.g., 41TE/42LE), clutch operation (if applicable to specific variants), transmission control module (TCM)
Drivetrain Systems:
Front-wheel drive (FWD) system, driveshafts, differentials
Suspension Systems:
Front suspension (struts, control arms, ball joints), rear suspension (torsion beam or independent depending on specific variant), wheel alignment specifications
Steering Systems:
Power steering system, steering column, steering gear/rack and pinion
Brake Systems:
Front and rear brake components (discs/drums), hydraulic system, anti-lock braking system (ABS) diagnostics and repair
Electrical Systems:
Battery, starting system, charging system, lighting system, instrument cluster, wiring diagrams, Body Control Module (BCM), Powertrain Control Module (PCM)
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, climate control operation
Body And Interior:
Body panels, doors, windows, seats, interior trim, sunroof (if equipped), liftgate
Safety Systems:
Airbag system (SRS) diagnostics and repair, seat belt mechanisms
Procedures Included
Maintenance Procedures:
Oil change, filter replacement, fluid level checks and top-offs, spark plug replacement, air filter replacement, brake fluid flush, coolant flush
Repair Procedures:
Engine component repair (e.g., head gasket, timing belt/chain), transmission overhaul, brake component replacement (rotors, pads, calipers), suspension component replacement (shocks, struts, ball joints), steering system repair, electrical component troubleshooting and replacement
Diagnostic Procedures:
Troubleshooting guides based on symptoms, diagnostic trouble code (DTC) interpretation, testing of electrical circuits and sensors, fuel system pressure testing
Technical Specifications Charts:
Torque specifications for all fasteners, engine data, electrical system specifications, diagnostic parameters
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems
Troubleshooting Trees:
Step-by-step diagnostic flowcharts for common problems
Technical Depth
Depth Of Information:
Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls, advanced diagnostics, and detailed electrical system repair.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Text-searchable PDF for quick information retrieval
Print Quality
Image Resolution:
High-resolution images and diagrams suitable for printing
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EGW (3.3L V6 OHV)
Engine Displacement 1:
3.3 Liters (3301 cc)
Engine Configuration 1:
V6, 60-degree bank angle
Engine Horsepower 1:
158 hp @ 4500 rpm (approx.)
Engine Torque 1:
205 lb-ft @ 3000 rpm (approx.)
Engine Variants
Engine Code 2:
U (3.8L V6 OHV)
Engine Displacement 2:
3.8 Liters (3778 cc)
Engine Horsepower 2:
180 hp @ 4500 rpm (approx.)
Engine Torque 2:
235 lb-ft @ 3000 rpm (approx.)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
Engine Control Module ECM:
Powertrain Control Module (PCM)
🔧 Transmission
Standard Transmission
Transmission Type:
4-speed Automatic Transaxle
Transmission Model 1:
41TE / 42LE
Optional Transmission
Optional Transmission Availability:
N/A (Automatic was standard)
Features
Transmission Features:
Electronically controlled, torque converter lock-up
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Chrysler Mopar)
Transmission Fluid Capacity:
Approx. 8.0 - 9.5 quarts (7.6 - 9.0 liters) for a dry fill
📐 Dimensions
Exterior
Wheelbase:
113.1 inches (2873 mm)
Length:
193.9 inches (4925 mm)
Width:
76.9 inches (1953 mm)
Height:
68.3 inches (1735 mm)
Weights
Curb Weight Range:
Approx. 4000-4400 lbs (1814-1996 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 5700-6000 lbs (2585-2722 kg)
Cargo
Cargo Volume Behind 1St Row:
Approx. 150 cu. ft. (4.25 m³)
Cargo Volume Behind 2Nd Row:
Approx. 85 cu. ft. (2.41 m³)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 2001:
Four-star (driver and passenger front-seat side-impact occupant protection)
IIHS Small Overlap Front Rating:
Not rated (as this test was not prevalent for this era)
Active Features
ABS Availability:
Optional on most trims, standard on higher trims
Passive Features
Airbag System:
Driver and front passenger airbags (SRS)
Seatbelt Type:
Three-point seat belts for all seating positions
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, cassette player, and optional premium sound systems.
Rear Entertainment:
Optional rear-seat entertainment system with video cassette player (VCP) or early DVD players on some higher trims.
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Accessories:
Power windows, power door locks, available power sliding doors, power liftgate.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months, or 7,500 miles (12,000 km) / 6 months with synthetic oil (refer to manual for specific recommendations).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for conventional plugs, potentially longer for platinum/iridium
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months, especially under severe operating conditions
Coolant Flush:
Every 30,000 miles (48,000 km) or 24 months
Fluid Specifications
Engine Oil Specification:
API Service SG or SH, SAE 5W-30 or 10W-30 (refer to manual for climate-specific recommendations)
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter for 3.3L V6; Approx. 5.0 quarts (4.7 liters) with filter for 3.8L V6
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (Green 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3
Known Issues
Common Issues Engine:
Head gasket leaks, intake manifold gasket leaks, oil filter housing leaks, occasional spark plug blow-out on some engines.
Common Issues Transmission:
Torque converter shudder, transmission fluid leaks, issues with the transmission control solenoid.
Common Issues Suspension:
Worn front control arm bushings, worn ball joints, premature tie rod end wear.
Common Issues Electrical:
Faulty window regulators, issues with the power sliding door mechanism, intermittent HVAC blower motor operation.
📚 Vehicle History
Brand Heritage
Brand History Note:
Chrysler has a long history in automotive manufacturing, particularly known for its innovations in the minivan segment.
Model Evolution
Voyager Model Context:
The Chrysler Voyager is part of the Dodge Caravan/Plymouth Voyager family, representing Chrysler's pioneering efforts and market dominance in minivans starting in the mid-1980s.
Generation Ns:
This generation (NS) was introduced for the 1996 model year and received a facelift for the 2001 model year, encompassing the years covered by this manual.
Production
Production Locations:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
Production Years For This Generation:
1996-2007 (with significant updates)
🏆 Awards & Recognition
Recognitions
Car And Driver Best List:
The Chrysler minivan platform (including Voyager/Grand Caravan) has been a frequent recipient of '10 Best' lists from publications like Car and Driver in earlier iterations, establishing its segment leadership.
Ratings
Consumer Reports Ratings:
Varies by model year and specific issues; consult historical Consumer Reports for detailed owner satisfaction and reliability ratings.
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