Basic Information Identification Make: Chrysler Model: Voyager Year: 2002 Codes Platform Code: NS (for this generation) Chassis Code: VQ Introduction Market Position Segment: Minivan segment, a popular family vehicle known for practicality and space. Competitive Analysis Competitors 2002: Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture, Pontiac Montana, Oldsmobile Silhouette, Buick Terraza. Key Features Vehicle Design: Front-engine, front-wheel-drive (FWD) or optional all-wheel-drive (AWD) configuration. Interior Versatility: Flexible seating arrangements, ample cargo space, and sliding rear doors for easy access. Engine Options: Typically offered with V6 engines for a balance of power and efficiency. Manual Details Coverage Areas Coverage: Full service, repair, diagnostics, and maintenance for the 2002 Chrysler Voyager. Page Count Estimated Pages: 1500-2000+ (typical for comprehensive service manuals of this era) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshaft, timing belt/chain, lubrication, cooling system. Engine Performance: Fuel system, ignition system, emissions control, intake and exhaust systems, engine diagnostics. Transmission Automatic: Disassembly, assembly, torque converter, valve body, internal components, fluid specifications, diagnosis. Transmission Manual: If applicable, would cover clutch, gearbox, internal components, fluids, and diagnosis. Brakes: Front and rear brakes, ABS system, hydraulic lines, calipers, rotors, drums, parking brake. Suspension: Front and rear suspension components, shock absorbers, struts, control arms, ball joints, wheel bearings. Steering: Power steering system, steering column, rack and pinion, tie rods, pump. Electrical System: Battery, charging system (alternator), starting system (starter), lighting, fuses, relays, wiring diagrams. Body And Interior: Body panels, doors, hood, tailgate, interior trim, seats, HVAC system, power accessories. HVAC: Air conditioning (AC) system, heating system, climate control, refrigerant handling, components. Diagnostics: OBD-II codes, diagnostic trouble codes (DTCs), diagnostic procedures, troubleshooting guides. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and flushes, tire rotation, brake inspections. Major Repairs: Engine overhaul, transmission rebuild, suspension component replacement, brake system overhauls. Troubleshooting Guides: Step-by-step procedures for diagnosing common and uncommon problems. Electrical Diagnostics: Testing circuits, sensors, actuators, and control modules using wiring diagrams. Component Replacement: Detailed instructions for replacing virtually every component on the vehicle. Torque Specifications: Precise torque values for all critical fasteners. Special Tools: Identification and usage of specialized tools required for specific repairs. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Capability: Advanced diagnostic strategies, including troubleshooting based on symptoms and DTCs. Rebuild Instructions: Detailed procedures for rebuilding major mechanical components like engines and transmissions. Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable for quick information retrieval. Print Quality Quality: Designed for clarity and readability, often with high-resolution diagrams and illustrations. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Engine Specifications Primary Engine Engine Code: EGA (3.3L V6 OHV) Displacement: 3.3 Liters (3301 cc) Configuration: V6, Overhead Valve (OHV), 12 valves Bore X Stroke: 3.62 x 3.27 inches (92.0 x 83.0 mm) Compression Ratio: 9.6:1 Performance Horsepower: Approximately 180 hp @ 5000 rpm (varies slightly by model year/market) Torque: Approximately 205 lb-ft @ 3600 rpm (varies slightly by model year/market) Fuel System Fuel Delivery: Multi-port fuel injection (MPI) Fuel Type: Unleaded Gasoline, 87 Octane Recommended Fuel Capacity: 20 gallons (75.7 L) Engine Maintenance Oil Type: API SN or higher, SAE 5W-30 Synthetic Motor Oil Oil Capacity With Filter: 4.5 quarts (4.3 L) Oil Filter Part Number Example: Mopar MO-899 (or equivalent Fram, Bosch, Wix) Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Blue Coolant Capacity: Approximately 11.5 quarts (10.9 L) (check manual for exact) Spark Plug Type: Champion REC10PYP4, NGK PFR5N-11 (Platinum or Iridium recommended) Spark Plug Gap: 0.044 inches (1.1 mm) Timing Belt Replacement Interval: Every 100,000 miles (160,000 km) or 7 years Transmission Standard Type: 42LE Automatic Transmission Optional Type: AWD system available (for certain models) Features Gear Ratios: Manual will provide specific gear ratios for forward gears and reverse. Fluid Type: ATF+4 (Automatic Transmission Fluid) - Chrysler Spec MS-9602 Fluid Capacity Dry: Approximately 7.9 quarts (7.5 L) Fluid Capacity With Drain And Fill: Approximately 4.0 quarts (3.8 L) Maintenance Fluid Change Interval: Every 60,000 miles (96,000 km) under normal driving conditions, or more frequently under severe conditions. Dimensions Exterior Length: Approximately 189.7 inches (4818 mm) Width: Approximately 72.0 inches (1829 mm) Height: Approximately 67.7 inches (1720 mm) Wheelbase: Approximately 116.0 inches (2946 mm) Interior Passenger Volume: Approximately 140-150 cubic feet (varies by configuration) Cargo Cargo Volume Behind 3Rd Row: Approximately 20-30 cubic feet (varies by configuration) Cargo Volume Behind 2Nd Row: Approximately 60-70 cubic feet Cargo Volume Max: Approximately 120-140 cubic feet (with 2nd and 3rd rows removed/folded) Weights Curb Weight: Approximately 3800 - 4200 lbs (1724 - 1905 kg), varies by trim and drivetrain. Gross Vehicle Weight Rating Gvwr: Approximately 5500 - 5800 lbs (2495 - 2631 kg) Towing Capacity: Typically around 2000-3500...