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Clark LPG Forklift Type: GX230(- C); G138(MB MC WC I); GPX230(- C); GP138(MB MC WC I) Service Repair Manual

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🏷️ Basic Information Identification Make: Clark Product Type: Forklift Truck Fuel Type: LPG (Liquefied Petroleum Gas) Manual Product Name: Clark LPG Forklift Truck Type GX230(- C); G138(MB MC WC I); GPX230(- C); GP138(MB MC WC I) Service Repair Manual Primary Model Series: GX230 Secondary Model Series: G138 Tertiary Model Series: GPX230 Quaternary Model Series: GP138 Codes Internal Sm Code: SM-520 👋 Introduction Market Position Market Segment: Industrial Forklift Trucks Key Features Manual Value Proposition: Original factory documentation ensuring accuracy and completeness for efficient operation, maintenance, and repair of a wide range of Clark LPG forklift models. Content Quality: Contains high-quality images, circuit diagrams, and step-by-step instructions. Visual Aids: Manual features high-quality illustrations and circuit diagrams to aid in understanding complex systems and procedures. Competitive Analysis Manual Advantage: As an original factory manual, it offers a significant advantage over generic or third-party repair guides, providing authorized specifications and procedures. 📋 Manual Details Coverage Areas Manual Type: Factory Workshop Service Repair Manual Primary Coverage: Operation, Maintenance, and Repair Specific Model Coverage: GX230 Series (GCX20, GCX22, GCX25, GCX27, GCX30), GX230C Series (GCX20C, GCX22C, GCX25C, GCX27C, GCX30C), G138MB Series (GCS20MB, GCS22MB, GCS25MB, GCS27MB, GCS30MB), G138MC Series (GCS17MC, GCS20MC, GCS22MC, GCS25MC, GCS27MC, GCS30MC), G138WC Series (GCS17WC, GCS20WC, GCS22WC, GCS25WC, GCS27WC, GCS30WC), G138I Series (GCS17I, GCS22I, GCS25I, GCS27I, GCS30I), GPX230 Series (GPX20, GPX22, GPX25, GPX27, GPX30), GPX230C Series (GPX20C, GPX22C, GPX25C, GPX27C, GPX30C), GP138MB Series (GPS20MB, GPS22MB, GPS25MB, GPS27MB, GPS30MB), GP138MC Series (GPS17MC, GPS20MC, GPS22MC, GPS25MC, GPS27MC, GPS30MC), GP138WC Series (GPS17WC, GPS20WC, GPS22WC, GPS25WC, GPS27WC, GPS30WC), GPS138I Series (GPS17I, GPS22I, GPS25I, GPS27I, GPS30I) Product Identification: Provides Product Identification, Model Nomenclature, Model Designations, Model Serial Number Code, Vehicle and Upright Identification, and Product Visual Identification sections. Page Count Total Pages: 895 Language Language: English Format File Format: PDF Searchable Text: Yes Printable: Yes Searchability: Searchable text functionality greatly enhances the user's ability to quickly find specific information within the 895-page document. Digital Accessibility: PDF format ensures easy distribution and accessibility across various devices. 📖 Manual Coverage Systems Covered Major Systems: General Information, Safety, Specifications, Planned Maintenance, Engine, Fuel System, Electrical System, Transaxle, Brakes, Steering System, Hydraulic System, Wheels and Tires, Counterweight and Chassis, Uprights Hydraulic System Details: Main Hydraulic System, Lift Speeds, Fork Drift, Tilt Cylinders are covered, providing in-depth repair and maintenance information. Cooling And Fuel Systems: Detailed specifications and maintenance procedures for the Cooling System and Fuel System are included. Electrical And Ignition Systems: Comprehensive coverage of the Electrical System, Ignition System, Alternator, and Starting System. Brake Steering Hydraulic Systems: In-depth coverage of the Brakes, Brake & Inching Control, Steering System, and Main Hydraulic System. Tire Specification Detail: Covers Drive & Steer Tires, indicating specifications and potentially maintenance for these components. Procedures Included Maintenance Procedures: Planned Maintenance Schedules and Procedures, Jacking and Blocking, Engine Maintenance, Fuel System Maintenance, Electrical System Maintenance, Ignition System Maintenance, Alternator Maintenance, Starter Motor Maintenance, Brake System Maintenance, Steering System Maintenance, Hydraulic System Maintenance, Wheel and Tire Maintenance, Counterweight and Chassis Maintenance, Upright Maintenance Repair Procedures: Engine Overhaul and Repair, Fuel System Repair, Electrical System Troubleshooting and Repair, Ignition System Troubleshooting and Repair, Starter Motor Repair, Transaxle Repair, Brake System Repair, Steering System Repair, Hydraulic System Repair, Upright Repair Troubleshooting: Electrical System Troubleshooting, Ignition System Troubleshooting, Starting System Troubleshooting, Starter Motor Troubleshooting Ignition System Procedures: Covers Ignition System Troubleshooting, Maintenance, and specific procedures for 4G54 [2.6L], TM27 [2.7L], and D176GA [2.9L] engines, including Electronic Ignition Conversion for D176GA. Alternator And Starter Procedures: Details Alternator Maintenance (Delco 1 OSI, Motorola 9DM) and Starting System Troubleshooting including Starter Motor Troubleshooting and specific types for 4G54 [2.6L] and TM(D)27 engines. Brake And Inching Procedures: Includes detailed coverage of the Brake & Inching Control system and its related maintenance and repair procedures. Steering System Procedures: Provides in-depth information on the Steer Axle and Steering Cylinder, including service and repair. Wheel And Tire Procedures: Includes procedures for servicing wheels and tires, crucial for operational safety and efficiency. Vehicle Data Plate Information: Includes Truck Data Plate & Decal Specifications, providing guidance on interpreting and maintaining truck identification markings. Technical Depth Depth Of Coverage: Comprehensive factory-level diagnostics, repair, and maintenance procedures, including detailed schematics and specifications. Wiring Diagrams: Includes Electrical System Wiring diagrams for comprehensive electrical system diagnosis and repair. Vehicle Identification Details: Detailed information on identifying specific truck models and their components via serial numbers and visual cues. Chassis And Upright Details: Covers Truck Chassis, Frame/Chassis specifications, and Uprights, including specific repair and maintenance for these structural components. Component Level Repair: The inclusion of specific starter motor types and alternator models indicates a high level of detail, allowing for component-level repair. 📊 Manual Specifications File Format PDF Quality: High quality, original factory scans with clear images and text. Image Quality: High-quality images throughout the manual enhance understanding of procedures and component identification. Print Quality Printability: Fully printable,...
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Clark LPG Forklift Type: GX230(- C); G138(MB MC WC I); GPX230(- C); GP138(MB MC WC I) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Clark
Product Type:
Forklift Truck
Fuel Type:
LPG (Liquefied Petroleum Gas)
Manual Product Name:
Clark LPG Forklift Truck Type GX230(- C); G138(MB MC WC I); GPX230(- C); GP138(MB MC WC I) Service Repair Manual
Primary Model Series:
GX230
Secondary Model Series:
G138
Tertiary Model Series:
GPX230
Quaternary Model Series:
GP138
Codes
Internal Sm Code:
SM-520
👋 Introduction
Market Position
Market Segment:
Industrial Forklift Trucks
Key Features
Manual Value Proposition:
Original factory documentation ensuring accuracy and completeness for efficient operation, maintenance, and repair of a wide range of Clark LPG forklift models.
Content Quality:
Contains high-quality images, circuit diagrams, and step-by-step instructions.
Visual Aids:
Manual features high-quality illustrations and circuit diagrams to aid in understanding complex systems and procedures.
Competitive Analysis
Manual Advantage:
As an original factory manual, it offers a significant advantage over generic or third-party repair guides, providing authorized specifications and procedures.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Workshop Service Repair Manual
Primary Coverage:
Operation, Maintenance, and Repair
Specific Model Coverage:
GX230 Series (GCX20, GCX22, GCX25, GCX27, GCX30), GX230C Series (GCX20C, GCX22C, GCX25C, GCX27C, GCX30C), G138MB Series (GCS20MB, GCS22MB, GCS25MB, GCS27MB, GCS30MB), G138MC Series (GCS17MC, GCS20MC, GCS22MC, GCS25MC, GCS27MC, GCS30MC), G138WC Series (GCS17WC, GCS20WC, GCS22WC, GCS25WC, GCS27WC, GCS30WC), G138I Series (GCS17I, GCS22I, GCS25I, GCS27I, GCS30I), GPX230 Series (GPX20, GPX22, GPX25, GPX27, GPX30), GPX230C Series (GPX20C, GPX22C, GPX25C, GPX27C, GPX30C), GP138MB Series (GPS20MB, GPS22MB, GPS25MB, GPS27MB, GPS30MB), GP138MC Series (GPS17MC, GPS20MC, GPS22MC, GPS25MC, GPS27MC, GPS30MC), GP138WC Series (GPS17WC, GPS20WC, GPS22WC, GPS25WC, GPS27WC, GPS30WC), GPS138I Series (GPS17I, GPS22I, GPS25I, GPS27I, GPS30I)
Product Identification:
Provides Product Identification, Model Nomenclature, Model Designations, Model Serial Number Code, Vehicle and Upright Identification, and Product Visual Identification sections.
Page Count
Total Pages:
895
Language
Language:
English
Format
File Format:
PDF
Searchable Text:
Yes
Printable:
Yes
Searchability:
Searchable text functionality greatly enhances the user's ability to quickly find specific information within the 895-page document.
Digital Accessibility:
PDF format ensures easy distribution and accessibility across various devices.
📖 Manual Coverage
Systems Covered
Major Systems:
General Information, Safety, Specifications, Planned Maintenance, Engine, Fuel System, Electrical System, Transaxle, Brakes, Steering System, Hydraulic System, Wheels and Tires, Counterweight and Chassis, Uprights
Hydraulic System Details:
Main Hydraulic System, Lift Speeds, Fork Drift, Tilt Cylinders are covered, providing in-depth repair and maintenance information.
Cooling And Fuel Systems:
Detailed specifications and maintenance procedures for the Cooling System and Fuel System are included.
Electrical And Ignition Systems:
Comprehensive coverage of the Electrical System, Ignition System, Alternator, and Starting System.
Brake Steering Hydraulic Systems:
In-depth coverage of the Brakes, Brake & Inching Control, Steering System, and Main Hydraulic System.
Tire Specification Detail:
Covers Drive & Steer Tires, indicating specifications and potentially maintenance for these components.
Procedures Included
Maintenance Procedures:
Planned Maintenance Schedules and Procedures, Jacking and Blocking, Engine Maintenance, Fuel System Maintenance, Electrical System Maintenance, Ignition System Maintenance, Alternator Maintenance, Starter Motor Maintenance, Brake System Maintenance, Steering System Maintenance, Hydraulic System Maintenance, Wheel and Tire Maintenance, Counterweight and Chassis Maintenance, Upright Maintenance
Repair Procedures:
Engine Overhaul and Repair, Fuel System Repair, Electrical System Troubleshooting and Repair, Ignition System Troubleshooting and Repair, Starter Motor Repair, Transaxle Repair, Brake System Repair, Steering System Repair, Hydraulic System Repair, Upright Repair
Troubleshooting:
Electrical System Troubleshooting, Ignition System Troubleshooting, Starting System Troubleshooting, Starter Motor Troubleshooting
Ignition System Procedures:
Covers Ignition System Troubleshooting, Maintenance, and specific procedures for 4G54 [2.6L], TM27 [2.7L], and D176GA [2.9L] engines, including Electronic Ignition Conversion for D176GA.
Alternator And Starter Procedures:
Details Alternator Maintenance (Delco 1 OSI, Motorola 9DM) and Starting System Troubleshooting including Starter Motor Troubleshooting and specific types for 4G54 [2.6L] and TM(D)27 engines.
Brake And Inching Procedures:
Includes detailed coverage of the Brake & Inching Control system and its related maintenance and repair procedures.
Steering System Procedures:
Provides in-depth information on the Steer Axle and Steering Cylinder, including service and repair.
Wheel And Tire Procedures:
Includes procedures for servicing wheels and tires, crucial for operational safety and efficiency.
Vehicle Data Plate Information:
Includes Truck Data Plate & Decal Specifications, providing guidance on interpreting and maintaining truck identification markings.
Technical Depth
Depth Of Coverage:
Comprehensive factory-level diagnostics, repair, and maintenance procedures, including detailed schematics and specifications.
Wiring Diagrams:
Includes Electrical System Wiring diagrams for comprehensive electrical system diagnosis and repair.
Vehicle Identification Details:
Detailed information on identifying specific truck models and their components via serial numbers and visual cues.
Chassis And Upright Details:
Covers Truck Chassis, Frame/Chassis specifications, and Uprights, including specific repair and maintenance for these structural components.
Component Level Repair:
The inclusion of specific starter motor types and alternator models indicates a high level of detail, allowing for component-level repair.
📊 Manual Specifications
File Format
PDF Quality:
High quality, original factory scans with clear images and text.
Image Quality:
High-quality images throughout the manual enhance understanding of procedures and component identification.
Print Quality
Printability:
Fully printable, allowing for on-site use in a workshop environment.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Brands:
Mitsubishi, Continental, Waukesha
Performance
Listed Engine Displacements:
2.6L (4G54), 2.7L (TM27/TMD27), 2.9L (D176GA)
Engine Performance Notes:
While specific horsepower and torque figures are not listed in the product description, the manual provides 'Engine Applications and Specifications' which would contain these details.
Fuel System
Fuel Type Notes:
Specific sections dedicated to LPG fuel systems and components.
Engine Applications And Specifications
Engine Details:
Mitsubishi 4G54 [2.6L], Continental TM27/TMD27 [2.7L], Waukesha D176GA [2.9L]
Specifications
Engine And Transaxle Specifications:
Dedicated sections provide detailed service specifications for each engine (Mitsubishi 4G54, Continental TM27/TMD27, Waukesha D176GA) and transaxle (Clark TA18, HR500, HR600) types.
🔧 Transmission
Standard
Transmission Types:
Clark TA18, Clark HR500, Clark HR600
Transaxle Applications And Specifications
Transaxle Details:
Clark TA18, Clark HR500, Clark HR600
📐 Dimensions
Weights
Weight Information:
Includes specifications for Truck Weights and Counterweight Weights.
🛡️ Safety Features
Active Features
Safety Sections:
Safe Maintenance Practices, General Precautions, Safety Signs and Messages
💡 Technology Features
Infotainment
Infotainment System:
N/A (Focus on industrial machinery operation and maintenance)
Driver Assistance
Driver Assistance Features:
N/A (Focus on industrial machinery operation and maintenance)
🔧 Maintenance
Service Intervals
Planned Maintenance Schedule:
Detailed PM Schedules and Planned Maintenance Procedures are outlined.
Pm Schedule Scope:
Planned maintenance is categorized into schedules and detailed procedures, covering a full spectrum of preventative care.
Preventative Maintenance Importance:
The emphasis on Planned Maintenance Schedules and Procedures highlights the importance of preventative maintenance for maximizing equipment lifespan and minimizing downtime.
Fluid Specifications
Fluid Recommendations:
Specific fluid recommendations for various systems are provided.
Lubricant Specifications:
Detailed lubricant specifications are included.
Fill Capacities:
Includes crucial Fill Capacities for all relevant systems.
Recommendations Coverage:
Fluid recommendations extend to specific lubricants and their applications, ensuring correct fluid usage.
Lubricant Type Detail:
Lubricant specifications cover various types of lubricants required for different parts of the forklift.
Known Issues
Troubleshooting Coverage:
The manual's comprehensive troubleshooting sections for key systems (electrical, ignition, starting) suggest it addresses common issues users might encounter.
Torque Specifications
Torque Data:
Torque Specifications for critical components are provided, essential for proper assembly and repair.
📚 Vehicle History
Brand Heritage
Manufacturer:
Clark is a long-standing and reputable manufacturer in the material handling industry, known for durable and reliable equipment.
Model Evolution
Model Series Coverage:
The manual covers multiple series (GX230, G138, GPX230, GP138) and their various configurations, indicating a significant range of models produced.
Model Designations Explained:
The manual explains the meaning behind various model designations (e.g., -C for cushion tire, MB, MC, WC, I for specific configurations/options) allowing users to correctly identify their truck's specifications.
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