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Daewoo Fino 1991-2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Fino Generation Model Years Covered: 1991-2001 Codes Internal Model Code: T100 (likely, common Daewoo small car platform) 👋 Introduction Market Position Segment: Subcompact hatchback/sedan, positioned as an affordable and practical urban vehicle. Target Audience: First-time car buyers, budget-conscious consumers, and those seeking economical transportation. Competitive Analysis Key Rivals: Hyundai Excel, Kia Pride/Rio, Suzuki Swift, Nissan Sentra/Sunny, Toyota Corolla (lower trims). Key Features Attributes: Fuel efficiency, compact size for urban maneuverability, relatively low cost of ownership, simple mechanical design. Sales Focus: Value for money and reliability in its class. 📋 Manual Details Coverage Areas Diagnostic Procedures: Comprehensive diagnostic troubleshooting guides for all major systems, including fault code interpretation. Repair Procedures: Step-by-step instructions for mechanical, electrical, and bodywork repairs. Maintenance Schedules: Detailed recommended maintenance intervals for all components and fluids. Electrical System Coverage: Wiring diagrams, component locations, and troubleshooting for the entire electrical system, including ECUs, sensors, and actuators. Page Count Estimated Page Count: 700-1000 (typical for comprehensive service manuals of this era) Manual Type Type: Service and Repair Manual Purpose: Designed for professional mechanics and DIY enthusiasts for maintenance, repair, and troubleshooting. Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul procedures, including cylinder head, block, pistons, crankshaft, and camshafts. Engine Management: Fuel injection systems (likely TBI or MPI), ignition systems, emissions control systems, and ECU diagnostics. Cooling System: Radiator, water pump, thermostat, cooling fans, and heater core service and repair. Lubrication System: Oil pump, oil filter, oil pan, and lubrication passages. Transmission Manual: Clutch assembly, gearbox overhaul, gear selection mechanisms, and shift linkage adjustments. Transmission Automatic: If applicable, torque converter, planetary gear sets, hydraulic control systems, and electronic controls. Drivetrain: Front-wheel drive axle shafts, CV joints, and differential service. Suspension System: Front and rear suspension components, shock absorbers, struts, springs, bushings, and alignment specifications. Steering System: Steering rack, tie rods, power steering pump, and steering column service. Brake System: Disc and drum brake systems, hydraulic lines, master cylinder, brake booster, ABS (if equipped), and parking brake. Body Exterior: Body panel removal and installation, door mechanisms, latches, hinges, and glass replacement. Body Interior: Dashboard, trim panels, seats, and interior accessories. HVAC System: Air conditioning, heating, ventilation, blower motor, evaporator, and condenser service. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, and fuel injectors. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, and exhaust pipes. Wheels Tires: Wheel torque specifications, tire pressure recommendations, and mounting procedures. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug service, belt adjustments, and fluid level checks. Engine Repair: Engine rebuilds, gasket replacements, timing belt/chain service, and component replacement. Transmission Repair: Clutch replacement, transmission fluid service, and internal transmission component repair. Brake Service: Brake pad/shoe replacement, rotor/drum resurfacing or replacement, brake fluid bleeding. Electrical Troubleshooting: Diagnosing and repairing common electrical faults, circuit testing, and component testing. Diagnostic Troubleshooting: Systematic approaches to identify and resolve mechanical and electrical issues. Suspension Alignment: Wheel alignment procedures and specifications. Bodywork Repair: Minor body panel repair, dent removal, and rust repair guidance. HVAC Service: Refrigerant charging, leak detection, and component replacement. Technical Depth Diagnostic Capabilities: Advanced diagnostic routines for engine control units (ECUs), sensor data interpretation, and component actuation tests. Rebuild Procedures: Detailed specifications and procedures for complete engine and transmission rebuilds. Torque Specifications: Precise torque values for all critical fasteners throughout the vehicle. Electrical Diagrams: High-quality, legible wiring schematics for all vehicle circuits. Troubleshooting Charts: Symptom-based troubleshooting flowcharts for efficient problem diagnosis. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear text and images. Searchability: Fully searchable by keywords for quick access to information. Printability: Printable pages allowing for physical use during repairs. Print Quality Image Clarity: Sharp, clear diagrams, illustrations, and photographs. Text Legibility: Easy-to-read font and formatting for extended use. Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, SOHC (likely) Displacement: Approximately 1.5 Liters (common for this segment and era, e.g., 1498cc) Bore X Stroke: Typically around 76mm x 82mm (standard for Daewoo 1.5L) - specific manual will confirm. Performance Horsepower: Estimated 70-85 HP (varies by specific engine code and market). Torque: Estimated 85-100 lb-ft (varies by specific engine code and market). Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Throttle Body Injection (TBI) depending on year and market. Fuel Type: Unleaded Gasoline (87 Octane minimum recommended) Engine Management Ignition System: Electronic Ignition with distributor or distributorless ignition system (DIS). Emissions Control: Catalytic converter, EGR valve, O2 sensors. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 3-speed Automatic Transmission (less common, but possible) Features Clutch Type: Dry, single-plate, diaphragm spring clutch. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil (confirm with manual). Automatic Transmission Fluid: Dexron III or equivalent...
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Tipo: Car
Proveedor:
SKU: 16635
Colecciones: ALL Daewoo

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Daewoo Fino 1991-2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Fino
Generation
Model Years Covered:
1991-2001
Codes
Internal Model Code:
T100 (likely, common Daewoo small car platform)
👋 Introduction
Market Position
Segment:
Subcompact hatchback/sedan, positioned as an affordable and practical urban vehicle.
Target Audience:
First-time car buyers, budget-conscious consumers, and those seeking economical transportation.
Competitive Analysis
Key Rivals:
Hyundai Excel, Kia Pride/Rio, Suzuki Swift, Nissan Sentra/Sunny, Toyota Corolla (lower trims).
Key Features
Attributes:
Fuel efficiency, compact size for urban maneuverability, relatively low cost of ownership, simple mechanical design.
Sales Focus:
Value for money and reliability in its class.
📋 Manual Details
Coverage Areas
Diagnostic Procedures:
Comprehensive diagnostic troubleshooting guides for all major systems, including fault code interpretation.
Repair Procedures:
Step-by-step instructions for mechanical, electrical, and bodywork repairs.
Maintenance Schedules:
Detailed recommended maintenance intervals for all components and fluids.
Electrical System Coverage:
Wiring diagrams, component locations, and troubleshooting for the entire electrical system, including ECUs, sensors, and actuators.
Page Count
Estimated Page Count:
700-1000 (typical for comprehensive service manuals of this era)
Manual Type
Type:
Service and Repair Manual
Purpose:
Designed for professional mechanics and DIY enthusiasts for maintenance, repair, and troubleshooting.
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul procedures, including cylinder head, block, pistons, crankshaft, and camshafts.
Engine Management:
Fuel injection systems (likely TBI or MPI), ignition systems, emissions control systems, and ECU diagnostics.
Cooling System:
Radiator, water pump, thermostat, cooling fans, and heater core service and repair.
Lubrication System:
Oil pump, oil filter, oil pan, and lubrication passages.
Transmission Manual:
Clutch assembly, gearbox overhaul, gear selection mechanisms, and shift linkage adjustments.
Transmission Automatic:
If applicable, torque converter, planetary gear sets, hydraulic control systems, and electronic controls.
Drivetrain:
Front-wheel drive axle shafts, CV joints, and differential service.
Suspension System:
Front and rear suspension components, shock absorbers, struts, springs, bushings, and alignment specifications.
Steering System:
Steering rack, tie rods, power steering pump, and steering column service.
Brake System:
Disc and drum brake systems, hydraulic lines, master cylinder, brake booster, ABS (if equipped), and parking brake.
Body Exterior:
Body panel removal and installation, door mechanisms, latches, hinges, and glass replacement.
Body Interior:
Dashboard, trim panels, seats, and interior accessories.
HVAC System:
Air conditioning, heating, ventilation, blower motor, evaporator, and condenser service.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, and fuel injectors.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, and exhaust pipes.
Wheels Tires:
Wheel torque specifications, tire pressure recommendations, and mounting procedures.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, spark plug service, belt adjustments, and fluid level checks.
Engine Repair:
Engine rebuilds, gasket replacements, timing belt/chain service, and component replacement.
Transmission Repair:
Clutch replacement, transmission fluid service, and internal transmission component repair.
Brake Service:
Brake pad/shoe replacement, rotor/drum resurfacing or replacement, brake fluid bleeding.
Electrical Troubleshooting:
Diagnosing and repairing common electrical faults, circuit testing, and component testing.
Diagnostic Troubleshooting:
Systematic approaches to identify and resolve mechanical and electrical issues.
Suspension Alignment:
Wheel alignment procedures and specifications.
Bodywork Repair:
Minor body panel repair, dent removal, and rust repair guidance.
HVAC Service:
Refrigerant charging, leak detection, and component replacement.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic routines for engine control units (ECUs), sensor data interpretation, and component actuation tests.
Rebuild Procedures:
Detailed specifications and procedures for complete engine and transmission rebuilds.
Torque Specifications:
Precise torque values for all critical fasteners throughout the vehicle.
Electrical Diagrams:
High-quality, legible wiring schematics for all vehicle circuits.
Troubleshooting Charts:
Symptom-based troubleshooting flowcharts for efficient problem diagnosis.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear text and images.
Searchability:
Fully searchable by keywords for quick access to information.
Printability:
Printable pages allowing for physical use during repairs.
Print Quality
Image Clarity:
Sharp, clear diagrams, illustrations, and photographs.
Text Legibility:
Easy-to-read font and formatting for extended use.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, SOHC (likely)
Displacement:
Approximately 1.5 Liters (common for this segment and era, e.g., 1498cc)
Bore X Stroke:
Typically around 76mm x 82mm (standard for Daewoo 1.5L) - specific manual will confirm.
Performance
Horsepower:
Estimated 70-85 HP (varies by specific engine code and market).
Torque:
Estimated 85-100 lb-ft (varies by specific engine code and market).
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Throttle Body Injection (TBI) depending on year and market.
Fuel Type:
Unleaded Gasoline (87 Octane minimum recommended)
Engine Management
Ignition System:
Electronic Ignition with distributor or distributorless ignition system (DIS).
Emissions Control:
Catalytic converter, EGR valve, O2 sensors.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (less common, but possible)
Features
Clutch Type:
Dry, single-plate, diaphragm spring clutch.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (confirm with manual).
Automatic Transmission Fluid:
Dexron III or equivalent (if automatic option exists).
📐 Dimensions
Exterior
Length:
Approximately 3950 mm (common for subcompacts of this era).
Width:
Approximately 1650 mm.
Height:
Approximately 1400 mm.
Weights
Curb Weight:
Approximately 900-1000 kg (depending on body style and equipment).
Wheels Tires
Standard Tire Size:
175/70R13 or 185/60R14 (common sizes for the period).
Bolt Pattern:
4 x 100 mm (typical for Daewoo/GM platforms of this era).
🛡️ Safety Features
Ratings
Crash Test Results:
Limited publicly available data for this specific model and era; likely did not meet modern stringent standards.
Active Features
ABS:
Optional on higher trims or later models.
Passive Features
Airbags:
Driver airbag typically standard on later models, passenger airbag optional or unavailable.
Seatbelts:
Three-point front seatbelts, lap belts in rear.
Structural
Body Construction:
Unit-body construction with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player; optional CD player on later models. Limited speaker count.
Driver Assistance
Features:
Minimal driver assistance features; focus is on basic operation. Parking sensors and cruise control were not standard.
Connectivity
Bluetooth Usb:
Not available on models from this era.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 miles or 6-12 months (depending on driving conditions).
Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on plug type).
Timing Belt Replacement:
Critical; typically every 60,000 - 90,000 miles or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Capacity:
Approximately 3.5 - 4.0 Liters (confirm with manual).
Engine Oil Viscosity:
10W-30 or 5W-30 API SG or higher (confirm with manual).
Coolant Type:
Ethylene glycol based coolant, typically 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (confirm with manual).
Known Issues
Common Problems:
Ignition coil failures, alternator issues, minor oil leaks from valve cover or oil pan gaskets, wear in suspension bushings, potential rust issues in certain climates, early transmission seal leaks.
📚 Vehicle History
Brand Heritage
Brand Origin:
Daewoo Motors was a South Korean automobile manufacturer, founded in 1982 and later acquired by General Motors.
Model Evolution
Development:
The Fino was part of Daewoo's strategy to offer affordable, globally competitive small cars, often leveraging platforms from other manufacturers (e.g., Suzuki's Alto/Cervo for earlier models, or GM platforms).
Facelifts:
Likely underwent minor cosmetic updates and feature additions throughout its production run to stay competitive.
Production
Manufacturing Locations:
Primarily South Korea; potentially assembled in other regions under license or as CKD kits.
Production End:
Production ceased around 2001 as Daewoo transitioned its product lines.
🏆 Awards & Recognition
Recognitions
Awards:
No significant industry awards or widespread critical acclaim for this specific model. Its market success was primarily driven by affordability.
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