The Daewoo Kalos, produced between 2002 and 2011, is a subcompact car known for its design influence from Italdesign Giugiaro and platform sharing with the Opel Corsa C. Available in hatchback and sedan body styles, it offered various Ecotec engines ranging from 1.2L to 1.6L, providing efficient performance for urban and everyday driving. The Kalos was engineered with a focus on safety, achieving a 4-star rating in Euro NCAP crash tests for early models, and featured a reinforced safety cage, standard front airbags, and optional side airbags. It also came equipped with a 5-speed manual or optional 4-speed automatic transmission, front disc and rear drum brakes, and offered features like optional ABS and traction control on higher trims. This comprehensive service repair factory manual provides detailed maintenance and repair procedures for the Daewoo Kalos (T200) models from 2002-2011. It covers a wide array of systems, including general information, specifications, technical features, rigging, troubleshooting, the electrical system, fuel system, power unit (engine), lower unit (transmission/drivetrain), bracket unit (suspension/steering), and essential maintenance. The manual is designed to assist owners, DIY mechanics, and independent repair shops with everything from routine service intervals, fluid changes, and component inspections to in-depth troubleshooting and repair instructions, ensuring the vehicle remains in optimal condition. 🏷️ Basic Information Identification Make: Daewoo Model: Kalos Internal Code: T200 Production Years Covered: 2002-2011 👋 Introduction Market Position Target Audience: Daewoo Kalos T200 owners, DIY mechanics, independent repair shops Competitive Analysis Advantages: Digital format offers zoom capabilities; comprehensive coverage compared to generic online resources. Key Features User Friendliness: Step-by-step detail, easy to understand for self-repair, saving expenses. Delivery: Immediate download after payment. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance and repair procedures Included Systems: General Information, Specifications, Technical Features and Description, Rigging Information, Troubleshooting, Electrical System, Fuel System, Power Unit, Lower Unit, Bracket Unit, Maintenance, Index, Appendix Page Count Estimated Page Count: Extensive (Specific count not provided, but implies comprehensive coverage) Manual Type Type: Service Repair Factory Manual Language Language: English Format Digital Format: HTML, PNG Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader (for viewing associated PNG files or if PDF conversion is inherent) 📖 Manual Coverage Systems Covered Engine Mechanical: Power Unit (engine components, overhaul, timing, lubrication, cooling) Fuel System: Fuel System (components, injection, fuel delivery, emissions) Electrical System: Electrical System (wiring diagrams, component testing, charging system, starting system, ignition system, lighting, accessories) Chassis Suspension: Bracket Unit (likely refers to suspension and steering components) Drivetrain: Lower Unit (potentially transmission and drive axle components) Procedures Included Diagnostics: Troubleshooting (systematic diagnostic procedures for common and complex issues) Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair: Step-by-step repair instructions for various components and systems Technical Data: Specifications, technical features, rigging information Technical Depth Depth: Comprehensive (from general information to detailed repair procedures, suitable for self-repair) 📊 Manual Specifications File Format Primary Format: HTML Secondary Format: PNG (for illustrations/diagrams) Print Quality Quality Claim: The best quality. Guaranteed Binding Type Binding: Not applicable (PDF Download) Paper Type Paper Type: Not applicable (Digital Download) Accessibility Zoom Functionality: Excellent (zoom in anywhere on computer for clarity) ⚙️ Engine Specifications Primary Engine Engine Family: Ecotec (GM family of engines, adapted for Daewoo) Engine Details Common Engine Options: 1.2L (F12S3), 1.4L (F14S3, L95), 1.6L (F16D3, L10) Performance Typical Horsepower: Approx. 75-85 HP (1.2L), 90-100 HP (1.4L), 105-115 HP (1.6L) - Varies by specific engine code and market. Typical Torque: Approx. 110-120 Nm (1.2L), 125-135 Nm (1.4L), 145-155 Nm (1.6L) - Varies by specific engine code and market. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Ignition System: Electronic Ignition Cooling System Cooling Type: Liquid-cooled Engine Management ECU Type: Electronic Control Unit (ECU) - Specific model dependent 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission Features Clutch Type: Hydraulic clutch actuation (Manual) Fluid Requirements Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 (Consult manual for exact specification and capacity) Automatic Transmission Fluid: Dexron III or equivalent (Consult manual for exact specification and capacity) 📐 Dimensions Exterior Dimensions Length: Approx. 3,915 mm (Hatchback), Approx. 4,251 mm (Sedan) Width: Approx. 1,680 mm Height: Approx. 1,480 mm (Hatchback), Approx. 1,440 mm (Sedan) Wheelbase Wheelbase: Approx. 2,430 mm Weights Curb Weight: Approx. 1,000 - 1,100 kg (depending on engine and transmission) Cargo Dimensions Cargo Volume: Variable, dependent on body style (Hatchback vs. Sedan) 🛡️ Safety Features Ratings Eura Ncap Rating: 4 Stars (Early models, specific to certain configurations) Active Features Braking System: Front Disc Brakes, Rear Drum Brakes (ABS optional or standard on higher trims) Traction Control: Optional Passive Features Airbags: Driver and Front Passenger Airbags standard; Side Airbags optional Seatbelts: Pre-tensioner seatbelts Construction Body Structure: Reinforced safety cage 💡 Technology Features Infotainment Audio System: Factory radio with CD player, MP3 capability (optional), auxiliary input...