Daewoo Korando 1996-2006 Factory Service Repair Manual
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The Daewoo Korando, first generation (C200), produced from 1996 to 2006, is a compact SUV renowned for its robust body-on-frame construction and impressive off-road capabilities. This model is characterized by its durable design, often featuring a selectable or full-time four-wheel-drive system that enhances its performance in challenging terrain. The Korando was engineered for utility and ruggedness, making it a practical choice for hauling cargo and passengers, and it competed in a segment alongside vehicles like the Jeep Cherokee and Toyota 4Runner. This comprehensive Factory Service Repair Manual provides detailed information for the maintenance and repair of the Daewoo Korando (C200) from 1996 through 2006. It covers essential areas including engine mechanicals, fuel and ignition systems, transmissions (manual and automatic), drivetrain, suspension, steering, brakes, and the complete electrical system. The manual includes routine maintenance procedures, troubleshooting guides, component repair instructions, diagnostic procedures, and detailed wiring diagrams, offering factory-level insights for professional technicians and advanced enthusiasts. 🏷️ Basic Information Identification Make: Daewoo Model: Korando Generation Generation Name: First Generation (C200) Codes Chassis Code: C200 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Competitive Analysis Competitors: Jeep Cherokee (XJ), Mitsubishi Pajero/Montero Sport, Nissan Pathfinder, Toyota 4Runner, Land Rover Discovery. Key Features Durability: Known for its robust body-on-frame construction and off-road capabilities. Off Road Capability: Often featured a selectable or full-time four-wheel-drive system, enhancing its off-road prowess. Utility: Practical for hauling cargo and passengers, with a focus on ruggedness over luxury. 📋 Manual Details Coverage Areas Covered Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Estimated Page Count: Over 1000 pages (estimated for a comprehensive factory service manual) Manual Type Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed engine disassembly, assembly, overhaul, component specifications, cooling system, lubrication system. Engine Performance: Fuel injection systems (EFI/MPI), ignition systems, emissions control systems, engine diagnostics. Transmission: Manual and Automatic Transmission service, overhaul, torque converter, clutch service, gear ratios, fluid specifications. Drivetrain: Four-wheel drive (4WD) system, transfer case, differentials (front and rear), axles, driveshafts, CV joints. Suspension: Front independent suspension (e.g., torsion bar or coil spring), rear suspension (e.g., leaf spring or coil spring), shock absorbers, springs, bushings, alignment specifications. Steering: Power steering system, steering gearbox, steering column, tie rods, wheel alignment. Brakes: Front and rear brake systems (disc/drum configurations), hydraulic system, ABS (if equipped), brake fluid specifications, bleeding procedures, component replacement. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting systems, ignition switch, fuses, relays. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, glass, seals, chassis components, corrosion protection. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, service, refrigerant handling, component replacement. Restraints: Seat belts, airbags (if equipped), SRS system diagnosis and service. Body Electrical: Power windows, power locks, mirrors, wipers, horn, instrumentation, interior lighting. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspections. Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, common fault identification. Component Repair: Step-by-step instructions for the repair and replacement of all major vehicle components. Diagnostic Procedures: On-Board Diagnostics (OBD-I/II) codes, scan tool usage, specific component testing procedures. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including harness routing and connector locations. Technical Depth Depth: Factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format Compatibility: Compatible with all Windows and Mac operating systems. Software Requirements: Requires Adobe Acrobat Reader and WinZip for extraction. Print Quality Image Resolution: High-resolution images, diagrams, and illustrations for clarity. Binding Type Binding Format: Digital (PDF) - No physical binding. Paper Type Paper Format: Digital (PDF) - Printable pages. ⚙️ Engine Specifications Primary Engine Engine Options: Primarily offered with gasoline engines, including 2.0L and 2.3L 4-cylinder units, and potentially a 3.2L V6 in later models or specific markets. Diesel options may also be available depending on region. Performance Typical Horsepower: Approximately 120-140 hp for 2.0L/2.3L gasoline engines (exact figures vary by year and specific engine code). Typical Torque: Approximately 130-150 lb-ft for 2.0L/2.3L gasoline engines. Fuel System Injection Type: Electronic Fuel Injection (EFI) or Multi-Point Fuel Injection (MPI). Engine Codes Common Gasoline Engine Codes: C20SE, C23NE (examples, specific codes may vary). 🔧 Transmission Standard Transmission Type: Typically offered with a 5-speed manual transmission as standard. Optional Transmission Type: Optional 4-speed automatic transmission available. Features Transfer Case: Manual or automatic-locking hubs with a 2-speed transfer case for 4WD models. Fluid Specifications Automatic Transmission Fluid: Refer to manual for specific ATF type (e.g., Dexron III or equivalent). Manual Transmission Fluid: Refer to manual for specific gear oil type and viscosity (e.g., GL-4 or GL-5). 📐 Dimensions Exterior Body Styles: Station Wagon, Convertible (less common). Weights Curb Weight: Approximately 3,500 - 4,000 lbs (1,588 - 1,814 kg)...
The Daewoo Korando, first generation (C200), produced from 1996 to 2006, is a compact SUV renowned for its robust body-on-frame construction and impressive off-road capabilities. This model is characterized by its durable design, often featuring a selectable or full-time four-wheel-drive system that enhances its performance in challenging terrain. The Korando was engineered for utility and ruggedness, making it a practical choice for hauling cargo and passengers, and it competed in a segment alongside vehicles like the Jeep Cherokee and Toyota 4Runner.
This comprehensive Factory Service Repair Manual provides detailed information for the maintenance and repair of the Daewoo Korando (C200) from 1996 through 2006. It covers essential areas including engine mechanicals, fuel and ignition systems, transmissions (manual and automatic), drivetrain, suspension, steering, brakes, and the complete electrical system. The manual includes routine maintenance procedures, troubleshooting guides, component repair instructions, diagnostic procedures, and detailed wiring diagrams, offering factory-level insights for professional technicians and advanced enthusiasts.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Generation
Generation Name:
First Generation (C200)
Codes
Chassis Code:
C200
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-Road Vehicle
Competitive Analysis
Competitors:
Jeep Cherokee (XJ), Mitsubishi Pajero/Montero Sport, Nissan Pathfinder, Toyota 4Runner, Land Rover Discovery.
Key Features
Durability:
Known for its robust body-on-frame construction and off-road capabilities.
Off Road Capability:
Often featured a selectable or full-time four-wheel-drive system, enhancing its off-road prowess.
Utility:
Practical for hauling cargo and passengers, with a focus on ruggedness over luxury.
Four-wheel drive (4WD) system, transfer case, differentials (front and rear), axles, driveshafts, CV joints.
Suspension:
Front independent suspension (e.g., torsion bar or coil spring), rear suspension (e.g., leaf spring or coil spring), shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system, steering gearbox, steering column, tie rods, wheel alignment.
Brakes:
Front and rear brake systems (disc/drum configurations), hydraulic system, ABS (if equipped), brake fluid specifications, bleeding procedures, component replacement.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting systems, ignition switch, fuses, relays.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, glass, seals, chassis components, corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, service, refrigerant handling, component replacement.
Restraints:
Seat belts, airbags (if equipped), SRS system diagnosis and service.
Body Electrical:
Power windows, power locks, mirrors, wipers, horn, instrumentation, interior lighting.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspections.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, common fault identification.
Component Repair:
Step-by-step instructions for the repair and replacement of all major vehicle components.
Comprehensive electrical wiring diagrams for all vehicle systems, including harness routing and connector locations.
Technical Depth
Depth:
Factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all Windows and Mac operating systems.
Software Requirements:
Requires Adobe Acrobat Reader and WinZip for extraction.
Print Quality
Image Resolution:
High-resolution images, diagrams, and illustrations for clarity.
Binding Type
Binding Format:
Digital (PDF) - No physical binding.
Paper Type
Paper Format:
Digital (PDF) - Printable pages.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Primarily offered with gasoline engines, including 2.0L and 2.3L 4-cylinder units, and potentially a 3.2L V6 in later models or specific markets. Diesel options may also be available depending on region.
Performance
Typical Horsepower:
Approximately 120-140 hp for 2.0L/2.3L gasoline engines (exact figures vary by year and specific engine code).
Typical Torque:
Approximately 130-150 lb-ft for 2.0L/2.3L gasoline engines.
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) or Multi-Point Fuel Injection (MPI).
Engine Codes
Common Gasoline Engine Codes:
C20SE, C23NE (examples, specific codes may vary).
🔧 Transmission
Standard
Transmission Type:
Typically offered with a 5-speed manual transmission as standard.
Manual or automatic-locking hubs with a 2-speed transfer case for 4WD models.
Fluid Specifications
Automatic Transmission Fluid:
Refer to manual for specific ATF type (e.g., Dexron III or equivalent).
Manual Transmission Fluid:
Refer to manual for specific gear oil type and viscosity (e.g., GL-4 or GL-5).
📐 Dimensions
Exterior
Body Styles:
Station Wagon, Convertible (less common).
Weights
Curb Weight:
Approximately 3,500 - 4,000 lbs (1,588 - 1,814 kg) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Information:
Limited publicly available official crash test data for this specific model and era; consult manual for safety system details.
Active Features
Antilock Brakes:
Anti-lock Braking System (ABS) may be optional or standard on higher trim levels.
Passive Features
Airbags:
Driver and passenger airbags standard on most models within the covered years.
Seat Belts:
Three-point seat belts for all occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player. Optional premium sound systems may exist.
Driver Assistance
Cruise Control:
Cruise control was often an option or standard on higher trim levels.
Connectivity
Features:
Limited connectivity features; primarily focused on basic vehicle operation and comfort.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions. Consult manual for precise intervals.
Timing Belt Replacement:
If equipped with a timing belt, typically around 60,000-90,000 miles (96,000-145,000 km). Verify if the engine uses a belt or chain.
Fluid Specifications
Engine Oil Viscosity:
Likely 5W-30 or 10W-30 for gasoline engines. Refer to manual for specific API service classification and viscosity.
Coolant Type:
Ethylene Glycol based coolant, typically a green or orange type. Refer to manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Rust Corrosion:
As with many vehicles of this era, particularly those used in areas with harsh winters or high humidity, rust and corrosion can be a concern on the body, frame, and exhaust system.
Electrical Gremlins:
Age-related electrical issues, such as failing sensors, dashboard warning lights, or intermittent power to accessories, can occur.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear over time, leading to noisy suspension and imprecise steering.
Transmission Issues:
Automatic transmission longevity can vary; fluid changes are crucial. Manual transmissions are generally robust but clutch wear is a normal maintenance item.
📚 Vehicle History
Brand Heritage
Daewoo Motors:
Daewoo Motors was a South Korean automobile manufacturer, known for producing vehicles often based on licensed GM platforms, before its acquisition by GM.
Model Evolution
Korando Lineage:
The Korando nameplate has a long history in Korea, originally dating back to licensed Jeep CJ-7 production. This generation (C200) represents a significant redesign, moving towards a more modern SUV form factor.
Production
Production Period:
First generation production for this specific facelift/design ran from roughly 1996/1997 through 2006.
🏆 Awards & Recognition
Recognitions
Awards History:
No widely publicized major awards or accolades for this specific generation of the Daewoo Korando in mainstream automotive publications.
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