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DAEWOO KORAndO 1996-2006 Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Korando Generation: First Generation (C200/C300) Production Years: 1996-2006 Platform Codes: C200, C300 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-road Vehicle Target Audience: Enthusiasts, off-roaders, owners seeking to perform their own maintenance and repairs Competitive Analysis Key Competitors Era: Jeep Wrangler, Toyota RAV4, Mitsubishi Pajero Sport, Suzuki Vitara Key Features Vehicle Platform: Body-on-frame construction for ruggedness and off-road capability Drivetrain Options: Available in 2WD and 4WD configurations Design Origin: Based on licensed designs from SsangYong Korando 📋 Manual Details Coverage Coverage Areas: General Information, Specifications, Technical Features and Description, Rigging Information, Troubleshooting, Electrical System, Fuel System, Power Unit, Lower Unit, Bracket Unit, Maintenance, Index, Appendix Manual Completeness: Comprehensive factory-level service and repair information Format Manual Type: Service and Repair Manual Language: English File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, starting and charging Drivetrain Systems: Clutch, manual transmission, automatic transmission, transfer case, driveshafts, differentials, axles Suspension Steering: Front suspension, rear suspension, steering gear, power steering system Braking Systems: Front and rear brakes (disc/drum), hydraulic system, parking brake Electrical Systems: Battery, charging system, starting system, lighting, instruments, wipers, horn, power windows, central locking, ECU and sensors Body Chassis: Body construction, doors, windows, seats, interior trim, bumpers, exterior trim, chassis components HVAC System: Heating, ventilation, and air conditioning (HVAC) system operation and service Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostic Procedures: Troubleshooting guides for common and complex issues, diagnostic trouble codes (DTCs) Repair Procedures: Step-by-step repair instructions for all major components and systems Overhaul Procedures: Engine, transmission, and other major component overhaul instructions Electrical Diagnostics: Wiring diagrams, component testing, circuit tracing Tune Up Procedures: Ignition timing, idle speed adjustment, component checks Technical Depth Depth Of Information: Factory-level detail, suitable for professional technicians and experienced DIYers 📊 Manual Specifications File Quality File Format: PDF Searchability: Searchable text content for quick information retrieval Readability: High-resolution scans allowing for zoom for detailed clarity Compatibility Operating Systems: Compatible with all versions of Windows & Mac Software Requirements Reader Software: Adobe PDF Reader (free download required) ⚙️ Engine Specifications Primary Engine Engine Code Example 1: C20SEL (2.0L SOHC Inline-4 Petrol) Engine Code Example 2: C23LET (2.3L DOHC Turbo Inline-4 Petrol) Engine Code Example 3: X23SOHC (2.3L SOHC Inline-4 Diesel) Displacement Range: 2.0L to 2.3L Performance Horsepower Range: Approx. 100-140 hp (petrol), 70-95 hp (diesel) Torque Range: Approx. 160-200 Nm (petrol), 140-180 Nm (diesel) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for petrol, Direct Injection for diesel Fuel Type: Unleaded Petrol, Diesel Technical Features Engine Layout: Inline-4 Cylinder Engine Mounting: Transverse or Longitudinal depending on drivetrain configuration and chassis 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission Optional Transmission Type Opt: 4-speed Automatic Transmission Features Transfer Case: Part-time 4WD system with selectable 2WD/4WD High/4WD Low 📐 Dimensions Exterior Body Styles: 2-door Soft Top, 2-door Hardtop, 4-door Hardtop Wagon Wheelbase Approx: 2400-2420 mm (depending on variant) Length Approx: 4000-4350 mm (depending on variant) Width Approx: 1750-1800 mm Height Approx: 1700-1750 mm Weights Curb Weight Approx: 1500-1700 kg 🛡️ Safety Features Ratings Crash Test Availability: Limited publicly available crash test data for this specific generation Active Features Braking System: Front ventilated discs, rear drums (common configuration) Passive Features Seatbelts: Standard seatbelts, potentially front airbags on higher trims Chassis Strength: Body-on-frame construction inherently provides a robust structure 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player on later models Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some trims Airbags: Driver and passenger airbags available on certain models 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km or 6 months, refer to manual for specific engine Air Filter Replacement: Every 20,000 - 30,000 km or as needed based on driving conditions Spark Plug Replacement: Varies by engine type; consult manual for specific recommendations (e.g., 40,000 - 60,000 km) Fluid Specifications Engine Oil Type: API SG/SH or higher; viscosity grade typically 10W-30 or 5W-30 (refer to manual for precise spec) Coolant Type: Ethylene Glycol based coolant, typically a 50/50 mix with distilled water Brake Fluid Type: DOT 3 or DOT 4 Transmission Fluid Manual: API GL-4 or GL-5 gear oil (viscosity grade to be confirmed in manual) Transmission Fluid Automatic: Dexron III or equivalent automatic transmission fluid (ATF) Power Steering Fluid: ATF or dedicated power steering fluid, consult manual Known Issues Common Wear Items: Clutch wear, suspension bushings, exhaust components, front brake pads Engine Potential Issues: Oil leaks, head gasket issues on some higher mileage units, timing belt wear (on applicable engines) Electrical Potential Issues: Corroded grounds, aging wiring harnesses, occasional sensor failures Drivetrain Potential Issues: Transfer case linkage binding, differential seals 📚 Vehicle History Brand Heritage Daewoo Automotive: South Korean manufacturer,...
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DAEWOO KORAndO 1996-2006 Service Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Generation:
First Generation (C200/C300)
Production Years:
1996-2006
Platform Codes:
C200, C300
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-road Vehicle
Target Audience:
Enthusiasts, off-roaders, owners seeking to perform their own maintenance and repairs
Competitive Analysis
Key Competitors Era:
Jeep Wrangler, Toyota RAV4, Mitsubishi Pajero Sport, Suzuki Vitara
Key Features
Vehicle Platform:
Body-on-frame construction for ruggedness and off-road capability
Drivetrain Options:
Available in 2WD and 4WD configurations
Design Origin:
Based on licensed designs from SsangYong Korando
📋 Manual Details
Coverage
Coverage Areas:
General Information, Specifications, Technical Features and Description, Rigging Information, Troubleshooting, Electrical System, Fuel System, Power Unit, Lower Unit, Bracket Unit, Maintenance, Index, Appendix
Manual Completeness:
Comprehensive factory-level service and repair information
Format
Manual Type:
Service and Repair Manual
Language:
English
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, starting and charging
Drivetrain Systems:
Clutch, manual transmission, automatic transmission, transfer case, driveshafts, differentials, axles
Suspension Steering:
Front suspension, rear suspension, steering gear, power steering system
Braking Systems:
Front and rear brakes (disc/drum), hydraulic system, parking brake
Electrical Systems:
Battery, charging system, starting system, lighting, instruments, wipers, horn, power windows, central locking, ECU and sensors
Body Chassis:
Body construction, doors, windows, seats, interior trim, bumpers, exterior trim, chassis components
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system operation and service
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostic Procedures:
Troubleshooting guides for common and complex issues, diagnostic trouble codes (DTCs)
Repair Procedures:
Step-by-step repair instructions for all major components and systems
Overhaul Procedures:
Engine, transmission, and other major component overhaul instructions
Electrical Diagnostics:
Wiring diagrams, component testing, circuit tracing
Tune Up Procedures:
Ignition timing, idle speed adjustment, component checks
Technical Depth
Depth Of Information:
Factory-level detail, suitable for professional technicians and experienced DIYers
📊 Manual Specifications
File Quality
File Format:
PDF
Searchability:
Searchable text content for quick information retrieval
Readability:
High-resolution scans allowing for zoom for detailed clarity
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac
Software Requirements
Reader Software:
Adobe PDF Reader (free download required)
⚙️ Engine Specifications
Primary Engine
Engine Code Example 1:
C20SEL (2.0L SOHC Inline-4 Petrol)
Engine Code Example 2:
C23LET (2.3L DOHC Turbo Inline-4 Petrol)
Engine Code Example 3:
X23SOHC (2.3L SOHC Inline-4 Diesel)
Displacement Range:
2.0L to 2.3L
Performance
Horsepower Range:
Approx. 100-140 hp (petrol), 70-95 hp (diesel)
Torque Range:
Approx. 160-200 Nm (petrol), 140-180 Nm (diesel)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for petrol, Direct Injection for diesel
Fuel Type:
Unleaded Petrol, Diesel
Technical Features
Engine Layout:
Inline-4 Cylinder
Engine Mounting:
Transverse or Longitudinal depending on drivetrain configuration and chassis
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission
Features
Transfer Case:
Part-time 4WD system with selectable 2WD/4WD High/4WD Low
📐 Dimensions
Exterior
Body Styles:
2-door Soft Top, 2-door Hardtop, 4-door Hardtop Wagon
Wheelbase Approx:
2400-2420 mm (depending on variant)
Length Approx:
4000-4350 mm (depending on variant)
Width Approx:
1750-1800 mm
Height Approx:
1700-1750 mm
Weights
Curb Weight Approx:
1500-1700 kg
🛡️ Safety Features
Ratings
Crash Test Availability:
Limited publicly available crash test data for this specific generation
Active Features
Braking System:
Front ventilated discs, rear drums (common configuration)
Passive Features
Seatbelts:
Standard seatbelts, potentially front airbags on higher trims
Chassis Strength:
Body-on-frame construction inherently provides a robust structure
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player on later models
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some trims
Airbags:
Driver and passenger airbags available on certain models
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or 6 months, refer to manual for specific engine
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on driving conditions
Spark Plug Replacement:
Varies by engine type; consult manual for specific recommendations (e.g., 40,000 - 60,000 km)
Fluid Specifications
Engine Oil Type:
API SG/SH or higher; viscosity grade typically 10W-30 or 5W-30 (refer to manual for precise spec)
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil (viscosity grade to be confirmed in manual)
Transmission Fluid Automatic:
Dexron III or equivalent automatic transmission fluid (ATF)
Power Steering Fluid:
ATF or dedicated power steering fluid, consult manual
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust components, front brake pads
Engine Potential Issues:
Oil leaks, head gasket issues on some higher mileage units, timing belt wear (on applicable engines)
Electrical Potential Issues:
Corroded grounds, aging wiring harnesses, occasional sensor failures
Drivetrain Potential Issues:
Transfer case linkage binding, differential seals
📚 Vehicle History
Brand Heritage
Daewoo Automotive:
South Korean manufacturer, known for a range of passenger cars and SUVs, eventually acquired by GM.
Model Evolution
Korando Lineage:
Continuation of the SsangYong Korando nameplate, known for its off-road prowess.
Production
Manufacturing Locations:
Primarily South Korea
🏆 Awards & Recognition
Recognitions
Off Road Capability Recognition:
Praised for its ruggedness and off-road performance relative to its segment during its production period.
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