DAEWOO KORAndO Workshop Repair Manual All 1996-2006 ModelS COVERED
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🏷️ Basic Information Identification Make: Daewoo Model: Korando Model Generation: Second Generation (C200 Chassis) Covered Years: 1996-2006 Codes Chassis Code: C200 👋 Introduction Market Position Market Segment: Compact/Mid-size SUV, often marketed as a rugged and capable off-roader. Competitive Analysis Key Competitors Era: Jeep Cherokee, Toyota RAV4, Honda CR-V, Mitsubishi Pajero Sport, Ford Explorer. Key Features Off Road Capability: Body-on-frame construction, available four-wheel drive, good ground clearance contributing to off-road prowess. Design Philosophy: Rugged, utilitarian design with an emphasis on durability and utility. 📋 Manual Details Coverage Areas Geographic Coverage: Global (vehicles sold in various markets) Model Variants Covered: All trim levels and configurations Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Repair Manual Manual Description: Comprehensive guide for repair, maintenance, and diagnostics. Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, engine management (ECU). Transmission Drivetrain: Manual and automatic transmissions, transfer case, front/rear differentials, drive shafts, CV joints. Suspension Steering: Front and rear suspension (independent/solid axle), steering system, power steering. Braking System: Front/rear disc brakes, drum brakes (rear), ABS system, parking brake. Electrical Electronics: Battery, charging system, starting system, lighting, instrument cluster, wiring diagrams, body control module. Body Chassis: Body panels, doors, windows, interior trim, chassis frame, corrosion protection. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system. Procedures Included Maintenance Procedures: Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, belt inspection/replacement. Repair Procedures: Engine component replacement, transmission overhaul, brake pad/rotor replacement, suspension component repair/replacement, electrical component diagnostics/replacement. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD-II where applicable). Technical Specifications: Torque specifications, clearances, alignments, electrical component data. Technical Depth Depth Of Information: Full repair and overhaul procedures, including complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes (typically) Print Quality Print Quality: High-resolution scans suitable for printing. Binding Type Binding Type: N/A (Digital Product) Paper Type Paper Type: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Code: C20LET (common variant) Engine Type: Inline 4-cylinder, turbocharged (for some variants) Displacement: 2.0 Liters (1998 cc) Performance Horsepower Range: Approx. 130-150 hp (naturally aspirated), 150-200 hp (turbocharged variants). Torque Range: Approx. 180-220 Nm (naturally aspirated), 200-280 Nm (turbocharged variants). Fuel System Fuel Injection Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Other Engines Diesel Engine Option: Yes, some models offered diesel engine variants (e.g., 2.3L or similar). 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic Features Drive Type: Part-time 4WD (selectable), available Full-time 4WD on some models. Transfer Case: Two-speed transfer case with high and low range gearing for off-road. 📐 Dimensions Exterior Length: Approx. 4420 mm Width: Approx. 1765 mm Height: Approx. 1620 mm Wheelbase: Approx. 2630 mm Weights Curb Weight: Approx. 1600-1800 kg (depending on configuration) 🛡️ Safety Features Ratings Crash Test Ratings: Limited availability of formal crash test data for this era and model. Generally considered basic for its time. Active Features ABS: Available on higher trim levels or as an option. Passive Features Airbags: Driver and passenger airbags available on later models or as options. Seatbelts: 3-point seatbelts with pretensioners (driver). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette deck, often aftermarket replacements fitted by owners. Navigation: Not typically factory-equipped, aftermarket units common. Driver Assistance Traction Control: Rarely equipped, typically not a feature found on this model. Connectivity Bluetooth Usb: Not factory-equipped, aftermarket integrations possible. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions. Air Filter Replacement: Every 15,000 - 20,000 miles (24,000 - 32,000 km) or as needed. Spark Plug Replacement: Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type. Fluid Specifications Engine Oil Specification: API SJ or higher, SAE 10W-30 or 10W-40 (check specific engine variant). Engine Oil Capacity: Approx. 4.0 - 4.5 Liters (with filter). Coolant Type: Ethylene glycol-based antifreeze (e.g., Dex-Cool compatible or similar). Transmission Fluid Type Auto: Dexron III or equivalent. Transmission Fluid Type Manual: GL-4 rated gear oil, SAE 75W-90. Brake Fluid Type: DOT 3 or DOT 4. Known Issues Common Wear Items: Clutch wear (manual), CV joint boots, universal joints, bushings (suspension/body), oxygen sensors, turbocharger issues (if equipped). Potential Electrical Gremlins: Wiring harness degradation, intermittent power issues, often related to age and exposure. Rust Corrosion Prone Areas: Wheel arches, rocker panels, chassis frame, tailgate area, particularly in areas with road salt. Engine Overheating: Can occur if cooling system maintenance is neglected (radiator, hoses, thermostat). 📚 Vehicle History Brand Heritage Daewoo History: Daewoo Motor was a South Korean automobile manufacturer, established in 1982, which faced financial difficulties and was eventually acquired by General Motors in 2002. Model Evolution Korando First Gen: The Korando lineage began in...
Wiring harness degradation, intermittent power issues, often related to age and exposure.
Rust Corrosion Prone Areas:
Wheel arches, rocker panels, chassis frame, tailgate area, particularly in areas with road salt.
Engine Overheating:
Can occur if cooling system maintenance is neglected (radiator, hoses, thermostat).
📚 Vehicle History
Brand Heritage
Daewoo History:
Daewoo Motor was a South Korean automobile manufacturer, established in 1982, which faced financial difficulties and was eventually acquired by General Motors in 2002.
Model Evolution
Korando First Gen:
The Korando lineage began in the 1980s as a licensed replica of the early Jeep CJ-7.
Korando Second Gen:
The second generation (C200 chassis) introduced a more modern, albeit still rugged, design and platform, built on Daewoo's own engineering efforts following the breakup with SsangYong.
Production
Manufacturing Location:
South Korea
Production Period:
1996-2006 for the second generation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No major industry awards commonly cited. The Korando was known more for its utility and off-road ability than luxury or advanced technology.
Ratings
Consumer Ratings:
Mixed. Praised for ruggedness and capability by off-road enthusiasts, criticized for ride comfort, refinement, and reliability by general consumers.
Certifications
Quality Certifications:
As with most vehicles of this era, produced to meet relevant national and international safety and emissions standards of the time.
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