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DAF XF XE Series Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007

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🏷️ Basic Information Identification Make: DAF Model: XF / XE Series Generation Generation Designation: First Generation XF (FT/FS/FTG/FTT/FTA) Codes Platform Code: CF75/CF85/CF95 (XE Series shares many components) 👋 Introduction Market Position Segment: Heavy-duty commercial truck, long-haul and regional haulage Competitive Analysis Competitors: Scania R-Series, Volvo FH, Mercedes-Benz Actros, MAN TG-A, Iveco Stralis Key Features Vehicle Focus: Robust design, driver comfort, fuel efficiency, reliability, versatility for various hauling applications. Manual Benefit Benefit For Owner: Enables DIY maintenance and repair, reducing downtime and costs, empowering owners and technicians with comprehensive technical knowledge. 📋 Manual Details Coverage Areas Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Page Count Estimated Page Count: Extensive (typically thousands of pages for a complete workshop manual) Manual Type Type: Complete Workshop Service and Repair Manual Language Language: English (standard for international manuals) Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, crankshaft, camshaft, pistons, rings, connecting rods, timing system, lubrication system, cooling system, fuel system (mechanical and early electronic injection), intake system, exhaust system. Engine Electrical: ECU diagnostics, sensors (MAP, MAF, TPS, CTS, NOx, etc.), actuators, ignition system (where applicable for auxiliary systems), starter motor, alternator, battery system, wiring diagrams for engine management. Transmission: Manual transmissions (e.g., ZF AS Tronic, Eaton Fuller equivalents), automatic transmissions (e.g., ZF Ecomat variants), clutch system, PTO (Power Take-Off) system, driveline, driveshafts, differentials, axles. Brakes: Air brake system (compressor, air dryer, tanks, valves, actuators, slack adjusters), ABS (Anti-lock Braking System) diagnostics and repair, parking brake, trailer brake connections. Chassis Suspension Steering: Front and rear axle systems (leaf spring, air suspension), shock absorbers, stabilizers, steering system (power steering pump, gearbox, linkage), wheel alignment. Electrical System Body: Lighting systems (headlights, taillights, auxiliary lighting), instrument cluster, dashboard controls, HVAC system (heater, air conditioning), power windows, door locks, central locking, mirrors, wipers, horns, vehicle body electrical components. Bodywork Chassis: Cab structure, frame, body panels, doors, interior trim, suspension components, wheel and tire service. Procedures Included Maintenance: Scheduled maintenance tasks, oil and filter changes, fluid level checks and top-ups, lubrication, filter replacements (air, fuel, oil, cabin), tire rotation and pressure checks. Diagnostics: Troubleshooting guides, diagnostic fault codes (DTCs) interpretation, symptom-based troubleshooting, electrical circuit testing, component testing. Repair Rebuild: Component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems. Technical Data Specifications: Torque specifications for fasteners, fluid capacities, fluid types, electrical component resistance values, diagnostic parameters. Technical Depth Depth: Comprehensive, from basic checks to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for clear printing of text and diagrams. Binding Type Binding Type: N/A (Digital Download - Printable) Paper Type Paper Type: N/A (Digital Download - Printable) ⚙️ Engine Specifications Primary Engine Engine Families: DAF WS (e.g., WS268, WS295, WS315, WS355, WS380) and XE (e.g., XE250, XE280, XE315, XE340, XE370) Performance Power Output Range: Approx. 250 HP to 480 HP (dependent on specific engine variant) Torque Output Range: Approx. 1000 Nm to 2000 Nm (dependent on specific engine variant) Fuel System Injection Type: Early models may have mechanical injection; later models feature electronically controlled unit injectors (EUI) or common rail systems (for later XE variants within the covered period). Cooling System Type: Liquid-cooled, pressurized system with engine-driven fan or viscous fan clutch. Lubrication System Type: Wet sump, pressurized lubrication system with oil pump and filter. 🔧 Transmission Standard Gearbox Options: ZF 16-speed manual (e.g., ZF 16S1850 TD, ZF 16S2250 TD) or ZF AS Tronic automated manual transmission (AMT) for later models. Optional Automatic Transmission: ZF Ecomat automatic transmission (e.g., ZF 6HP500, ZF 6HP590) or similar torque converter automatics might be available on specific configurations. Features Clutch Type: Single dry-plate clutch, hydraulically actuated with air assistance. Driveline: Rigid driveshafts with universal joints, two-piece driveshafts for longer configurations. 📐 Dimensions Exterior Cab Configurations: Day Cab, Sleeper Cab (various lengths and heights: Space Cab, Super Space Cab) Weights Gvwr Range: Typically 18,000 kg to 26,000 kg (4x2, 6x2, 6x4 configurations), with GCW (Gross Combination Weight) ratings significantly higher. Wheelbase Options: Variable based on chassis configuration (e.g., 3.8m to 6.0m+) 🛡️ Safety Features Ratings Crash Testing: While specific civilian crash test ratings (like Euro NCAP for cars) are not typically applied to heavy trucks, DAF vehicles are built to meet stringent European safety standards and regulations (ECE R29 for occupant protection). Active Features ABS: Anti-lock Braking System (standard on most models within this period) Traction Control: Optional or standard on higher-spec models (ASR - Acceleration Slip Regulation) Passive Features Cab Structure: Reinforced safety cabin, crumple zones, energy-absorbing materials. Seatbelts: Three-point seatbelts for driver and passenger. 💡 Technology Features Infotainment Dashboard Features: Analog tachometer and speedometer, digital trip computer, engine monitoring gauges, warning lights. Radio/CD player...
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DAF XF XE Series Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007
🏷️ Basic Information
Identification
Make:
DAF
Model:
XF / XE Series
Generation
Generation Designation:
First Generation XF (FT/FS/FTG/FTT/FTA)
Codes
Platform Code:
CF75/CF85/CF95 (XE Series shares many components)
👋 Introduction
Market Position
Segment:
Heavy-duty commercial truck, long-haul and regional haulage
Competitive Analysis
Competitors:
Scania R-Series, Volvo FH, Mercedes-Benz Actros, MAN TG-A, Iveco Stralis
Key Features
Vehicle Focus:
Robust design, driver comfort, fuel efficiency, reliability, versatility for various hauling applications.
Manual Benefit
Benefit For Owner:
Enables DIY maintenance and repair, reducing downtime and costs, empowering owners and technicians with comprehensive technical knowledge.
📋 Manual Details
Coverage Areas
Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Page Count
Estimated Page Count:
Extensive (typically thousands of pages for a complete workshop manual)
Manual Type
Type:
Complete Workshop Service and Repair Manual
Language
Language:
English (standard for international manuals)
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, crankshaft, camshaft, pistons, rings, connecting rods, timing system, lubrication system, cooling system, fuel system (mechanical and early electronic injection), intake system, exhaust system.
Engine Electrical:
ECU diagnostics, sensors (MAP, MAF, TPS, CTS, NOx, etc.), actuators, ignition system (where applicable for auxiliary systems), starter motor, alternator, battery system, wiring diagrams for engine management.
Transmission:
Manual transmissions (e.g., ZF AS Tronic, Eaton Fuller equivalents), automatic transmissions (e.g., ZF Ecomat variants), clutch system, PTO (Power Take-Off) system, driveline, driveshafts, differentials, axles.
Brakes:
Air brake system (compressor, air dryer, tanks, valves, actuators, slack adjusters), ABS (Anti-lock Braking System) diagnostics and repair, parking brake, trailer brake connections.
Chassis Suspension Steering:
Front and rear axle systems (leaf spring, air suspension), shock absorbers, stabilizers, steering system (power steering pump, gearbox, linkage), wheel alignment.
Electrical System Body:
Lighting systems (headlights, taillights, auxiliary lighting), instrument cluster, dashboard controls, HVAC system (heater, air conditioning), power windows, door locks, central locking, mirrors, wipers, horns, vehicle body electrical components.
Bodywork Chassis:
Cab structure, frame, body panels, doors, interior trim, suspension components, wheel and tire service.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil and filter changes, fluid level checks and top-ups, lubrication, filter replacements (air, fuel, oil, cabin), tire rotation and pressure checks.
Diagnostics:
Troubleshooting guides, diagnostic fault codes (DTCs) interpretation, symptom-based troubleshooting, electrical circuit testing, component testing.
Repair Rebuild:
Component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems.
Technical Data Specifications:
Torque specifications for fasteners, fluid capacities, fluid types, electrical component resistance values, diagnostic parameters.
Technical Depth
Depth:
Comprehensive, from basic checks to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for clear printing of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Download - Printable)
Paper Type
Paper Type:
N/A (Digital Download - Printable)
⚙️ Engine Specifications
Primary Engine
Engine Families:
DAF WS (e.g., WS268, WS295, WS315, WS355, WS380) and XE (e.g., XE250, XE280, XE315, XE340, XE370)
Performance
Power Output Range:
Approx. 250 HP to 480 HP (dependent on specific engine variant)
Torque Output Range:
Approx. 1000 Nm to 2000 Nm (dependent on specific engine variant)
Fuel System
Injection Type:
Early models may have mechanical injection; later models feature electronically controlled unit injectors (EUI) or common rail systems (for later XE variants within the covered period).
Cooling System
Type:
Liquid-cooled, pressurized system with engine-driven fan or viscous fan clutch.
Lubrication System
Type:
Wet sump, pressurized lubrication system with oil pump and filter.
🔧 Transmission
Standard
Gearbox Options:
ZF 16-speed manual (e.g., ZF 16S1850 TD, ZF 16S2250 TD) or ZF AS Tronic automated manual transmission (AMT) for later models.
Optional
Automatic Transmission:
ZF Ecomat automatic transmission (e.g., ZF 6HP500, ZF 6HP590) or similar torque converter automatics might be available on specific configurations.
Features
Clutch Type:
Single dry-plate clutch, hydraulically actuated with air assistance.
Driveline:
Rigid driveshafts with universal joints, two-piece driveshafts for longer configurations.
📐 Dimensions
Exterior
Cab Configurations:
Day Cab, Sleeper Cab (various lengths and heights: Space Cab, Super Space Cab)
Weights
Gvwr Range:
Typically 18,000 kg to 26,000 kg (4x2, 6x2, 6x4 configurations), with GCW (Gross Combination Weight) ratings significantly higher.
Wheelbase Options:
Variable based on chassis configuration (e.g., 3.8m to 6.0m+)
🛡️ Safety Features
Ratings
Crash Testing:
While specific civilian crash test ratings (like Euro NCAP for cars) are not typically applied to heavy trucks, DAF vehicles are built to meet stringent European safety standards and regulations (ECE R29 for occupant protection).
Active Features
ABS:
Anti-lock Braking System (standard on most models within this period)
Traction Control:
Optional or standard on higher-spec models (ASR - Acceleration Slip Regulation)
Passive Features
Cab Structure:
Reinforced safety cabin, crumple zones, energy-absorbing materials.
Seatbelts:
Three-point seatbelts for driver and passenger.
💡 Technology Features
Infotainment
Dashboard Features:
Analog tachometer and speedometer, digital trip computer, engine monitoring gauges, warning lights. Radio/CD player with basic speaker system.
Driver Assistance
Cruise Control:
Standard cruise control system available on most models.
Parking Aids:
Rear parking sensors or rearview camera systems might be optional on later models.
Connectivity
Telematics Prep:
Provision for telematics units or fleet management systems might be present on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 40,000 to 80,000 km (25,000 to 50,000 miles) or annually, depending on operating conditions and oil type. Specific interval depends on engine model and DAF's recommendations.
Air Filter Replacement:
Regularly inspected, replaced as needed or at major service intervals (e.g., every 2nd or 3rd oil change).
Fuel Filter Replacement:
Typically every 20,000 to 40,000 km (12,500 to 25,000 miles) or as per DAF recommendations, critical for protecting modern injection systems.
Fluid Specifications
Engine Oil Specification:
ACEA E4, E5, E7 (or newer) or API CI-4/CH-4. Viscosity typically SAE 10W-40 or 15W-40, depending on ambient temperature. Consult specific engine manual for exact spec.
Coolant Specification:
Ethylene glycol based coolant with appropriate corrosion inhibitors (e.g., G12 or equivalent). Specific DAF approved coolant recommended.
Transmission Oil Spec:
GL-4 or GL-5 gear oil for manual transmissions; ATF (Automatic Transmission Fluid) for automatic transmissions. Specific grades (e.g., SAE 75W-90, SAE 80W-90) and specifications are critical and vary by gearbox type.
Known Issues
Common Wear Items:
Wear on clutch components, potential issues with air suspension solenoids/air springs, wear in universal joints and U-bolts, injector issues on higher mileage engines, EGR valve (if equipped) and DPF issues (if equipped on later models within this range).
Electrical Concerns:
Wiring harness degradation, issues with specific sensors (e.g., ABS wheel speed sensors), dashboard warning light intermittency.
📚 Vehicle History
Brand Heritage
Foundation And Focus:
DAF Trucks N.V. is a Dutch manufacturer of trucks, founded in 1928, known for its innovation in vehicle design and engineering, particularly in commercial vehicles. PACCAR Inc. acquired DAF in 1996.
Model Evolution
Xf Xe Lineage:
The XF (Extra Finance) series was introduced in 1997 as a replacement for the 95 series, evolving from the successful DAF 95. The XE designation often refers to specific engine variants or chassis configurations. This generation represented a significant upgrade in aerodynamics, driver comfort, and engine technology.
Production
Manufacturing Locations:
Primary manufacturing plant in Eindhoven, Netherlands. Other PACCAR facilities may contribute components or assembly in different regions.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While the specific XF/XE Series from 1997-2007 may not have individually won 'Truck of the Year' awards for every year, the DAF 95 XF (predecessor) won 'International Truck of the Year' in 1998. Subsequent DAF models have consistently received industry accolades for innovation and performance.
Ratings
Customer Satisfaction:
DAF trucks generally enjoy a reputation for reliability and good total cost of ownership, contributing to high customer satisfaction in the commercial transport sector.
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