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Daihatsu Boon 2004-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Boon Generations Covered: First Generation (M300 Series) Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Chassis Codes: M300, M301, M310S 👋 Introduction Market Position Vehicle Segment: Subcompact Hatchback / Kei Car Derivative Competitive Analysis Key Competitors: Toyota Yaris (Vitz), Honda Fit (Jazz), Suzuki Swift, Mitsubishi Colt Key Features Manual Attributes: Actual Genuine Factory Manuals (not third-party), Comprehensive Coverage, Detailed Illustrations, Troubleshooting Guide, Printable Value Proposition Cost Savings: Potential to save significant labor costs ($50-$60 per hour) by performing DIY maintenance and repairs. 📋 Manual Details Coverage Areas Primary Focus: North American and Global Markets (where applicable) Page Count Estimated Pages: Extensive (hundreds of pages) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Fuel System, Cooling System, Exhaust System, Emission Control System Chassis: Suspension (Front and Rear), Steering System, Brake System, Drive Axles/Differential Electrical: Electrical System, Wiring Diagrams, Engine Control System, Lighting, Instrumentation, HVAC Controls Body Interior: Body and Chassis, Interior Components, Restraint System (Airbags, Seatbelts) Procedures Included Maintenance: General Maintenance, Periodic Lubrication, Fluid Changes, Filter Replacements Diagnostics: Troubleshooting Guides, Diagnostic Procedures for all Systems Repair Rebuild: Engine Overhaul, Transmission Repair, Brake Component Replacement, Suspension Component Replacement, Electrical Component Repair Special Procedures: Wheel Alignment, Air Conditioning Service, Diagnostic Trouble Code (DTC) Interpretation and Correction Technical Depth Depth: Comprehensive Factory-Level Detail, Step-by-Step Instructions, Exploded Views, Torque Specifications, Schematics, Diagnostic Flowcharts 📊 Manual Specifications File Format Format: PDF Print Quality Printability: High Resolution, Fully Printable (entire manual or selected pages) Binding Type Delivery Method: Digital Download (Link provided post-payment) Paper Type Digital Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Options: Typically features Daihatsu's K3-VE 1.3L (1298cc) DOHC 16-valve inline-4 engine. May also include 1.0L (997cc) engine variants (e.g., 1KR-FE in some rebadged versions). Performance Horsepower 1.3L: Approximately 86-90 PS (85-89 bhp) at 6000 rpm (exact figures may vary by market and specific configuration). Torque 1.3L: Approximately 120-125 Nm (89-92 lb-ft) at 3200-3400 rpm (exact figures may vary). Fuel System Injection Type: Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI) Engine Management ECU: Engine Control Unit (ECU) with diagnostic capabilities, covered in detail with wiring diagrams. 🔧 Transmission Standard Transmission Options: Often equipped with a 4-speed automatic transmission. Manual transmission options (e.g., 5-speed manual) may also be available depending on the market and trim. Optional Cvt Availability: While not explicitly mentioned, some subcompacts of this era offered CVT transmissions. The manual would clarify specific availability. Features Drivetrain: Front-Wheel Drive (FWD). All-Wheel Drive (AWD) variants may exist for specific markets. 📐 Dimensions Exterior Body Style: 5-door Hatchback Length: Approximately 3620 mm (varies slightly by specific model configuration) Width: Approximately 1665 mm (varies slightly by specific model configuration) Height: Approximately 1530 mm (varies slightly by specific model configuration) Weights Curb Weight: Approximately 900-1000 kg (depending on engine and transmission) 🛡️ Safety Features Ratings Jncaps Ratings: Specific crash test ratings (e.g., JNCAP) would be detailed in regional documentation, but the manual would cover the underlying safety systems. Active Features Braking System: Front ventilated discs, rear drum brakes (typical configuration). ABS and EBD may be optional or standard depending on trim and market. Passive Features Restraint System: Front airbags (driver and passenger), seatbelt pretensioners, ISOFIX child seat anchors. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player. Manual covers basic operation and potential troubleshooting for audio components. Driver Assistance ABS Ebd: Anti-lock Braking System (ABS) and Electronic Brake-force Distribution (EBD) may be available, covered in the brake system and electrical sections. Connectivity Wiring Diagrams: Detailed wiring diagrams are a key feature of the manual, crucial for diagnosing and repairing electrical issues related to any onboard technology. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Manual provides specific recommendations. Spark Plug Replacement: Varies by spark plug type (standard vs. iridium). Refer to manual for specific mileage intervals. Fluid Specifications Engine Oil Viscosity: Likely 5W-30 or 10W-30, API SG or higher (confirm specific grade and API rating in manual). Coolant Type: Ethylene glycol-based, long-life coolant (e.g., Toyota Super Long Life Coolant or equivalent). Manual specifies type and capacity. Transmission Fluid Type: Automatic Transmission Fluid (ATF) specific to Daihatsu/Toyota. Manual will specify the exact Toyota Genuine ATF type. Known Issues Common Wear Items: Suspension components (bushings, links), brake pads/rotors, exhaust system components, and potential for minor electrical gremlins as vehicles age. Engine Performance: While generally reliable, carbon buildup in the intake system or on valves can occur over time, affecting performance. Manual provides cleaning procedures. 📚 Vehicle History Brand Heritage Daihatsu Focus: Daihatsu is known for its small, fuel-efficient, and reliable vehicles, often focusing on the kei car segment and compact car market. Model Evolution Boon Positioning: The Boon was...
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SKU: 422431
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Daihatsu Boon 2004-2010 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Boon
Generations Covered:
First Generation (M300 Series)
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Codes
Chassis Codes:
M300, M301, M310S
👋 Introduction
Market Position
Vehicle Segment:
Subcompact Hatchback / Kei Car Derivative
Competitive Analysis
Key Competitors:
Toyota Yaris (Vitz), Honda Fit (Jazz), Suzuki Swift, Mitsubishi Colt
Key Features
Manual Attributes:
Actual Genuine Factory Manuals (not third-party), Comprehensive Coverage, Detailed Illustrations, Troubleshooting Guide, Printable
Value Proposition
Cost Savings:
Potential to save significant labor costs ($50-$60 per hour) by performing DIY maintenance and repairs.
📋 Manual Details
Coverage Areas
Primary Focus:
North American and Global Markets (where applicable)
Page Count
Estimated Pages:
Extensive (hundreds of pages)
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Fuel System, Cooling System, Exhaust System, Emission Control System
Chassis:
Suspension (Front and Rear), Steering System, Brake System, Drive Axles/Differential
Electrical:
Electrical System, Wiring Diagrams, Engine Control System, Lighting, Instrumentation, HVAC Controls
Body Interior:
Body and Chassis, Interior Components, Restraint System (Airbags, Seatbelts)
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication, Fluid Changes, Filter Replacements
Diagnostics:
Troubleshooting Guides, Diagnostic Procedures for all Systems
Repair Rebuild:
Engine Overhaul, Transmission Repair, Brake Component Replacement, Suspension Component Replacement, Electrical Component Repair
Special Procedures:
Wheel Alignment, Air Conditioning Service, Diagnostic Trouble Code (DTC) Interpretation and Correction
Technical Depth
Depth:
Comprehensive Factory-Level Detail, Step-by-Step Instructions, Exploded Views, Torque Specifications, Schematics, Diagnostic Flowcharts
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
High Resolution, Fully Printable (entire manual or selected pages)
Binding Type
Delivery Method:
Digital Download (Link provided post-payment)
Paper Type
Digital Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Options:
Typically features Daihatsu's K3-VE 1.3L (1298cc) DOHC 16-valve inline-4 engine. May also include 1.0L (997cc) engine variants (e.g., 1KR-FE in some rebadged versions).
Performance
Horsepower 1.3L:
Approximately 86-90 PS (85-89 bhp) at 6000 rpm (exact figures may vary by market and specific configuration).
Torque 1.3L:
Approximately 120-125 Nm (89-92 lb-ft) at 3200-3400 rpm (exact figures may vary).
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI)
Engine Management
ECU:
Engine Control Unit (ECU) with diagnostic capabilities, covered in detail with wiring diagrams.
🔧 Transmission
Standard
Transmission Options:
Often equipped with a 4-speed automatic transmission. Manual transmission options (e.g., 5-speed manual) may also be available depending on the market and trim.
Optional
Cvt Availability:
While not explicitly mentioned, some subcompacts of this era offered CVT transmissions. The manual would clarify specific availability.
Features
Drivetrain:
Front-Wheel Drive (FWD). All-Wheel Drive (AWD) variants may exist for specific markets.
📐 Dimensions
Exterior
Body Style:
5-door Hatchback
Length:
Approximately 3620 mm (varies slightly by specific model configuration)
Width:
Approximately 1665 mm (varies slightly by specific model configuration)
Height:
Approximately 1530 mm (varies slightly by specific model configuration)
Weights
Curb Weight:
Approximately 900-1000 kg (depending on engine and transmission)
🛡️ Safety Features
Ratings
Jncaps Ratings:
Specific crash test ratings (e.g., JNCAP) would be detailed in regional documentation, but the manual would cover the underlying safety systems.
Active Features
Braking System:
Front ventilated discs, rear drum brakes (typical configuration). ABS and EBD may be optional or standard depending on trim and market.
Passive Features
Restraint System:
Front airbags (driver and passenger), seatbelt pretensioners, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player. Manual covers basic operation and potential troubleshooting for audio components.
Driver Assistance
ABS Ebd:
Anti-lock Braking System (ABS) and Electronic Brake-force Distribution (EBD) may be available, covered in the brake system and electrical sections.
Connectivity
Wiring Diagrams:
Detailed wiring diagrams are a key feature of the manual, crucial for diagnosing and repairing electrical issues related to any onboard technology.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Manual provides specific recommendations.
Spark Plug Replacement:
Varies by spark plug type (standard vs. iridium). Refer to manual for specific mileage intervals.
Fluid Specifications
Engine Oil Viscosity:
Likely 5W-30 or 10W-30, API SG or higher (confirm specific grade and API rating in manual).
Coolant Type:
Ethylene glycol-based, long-life coolant (e.g., Toyota Super Long Life Coolant or equivalent). Manual specifies type and capacity.
Transmission Fluid Type:
Automatic Transmission Fluid (ATF) specific to Daihatsu/Toyota. Manual will specify the exact Toyota Genuine ATF type.
Known Issues
Common Wear Items:
Suspension components (bushings, links), brake pads/rotors, exhaust system components, and potential for minor electrical gremlins as vehicles age.
Engine Performance:
While generally reliable, carbon buildup in the intake system or on valves can occur over time, affecting performance. Manual provides cleaning procedures.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for its small, fuel-efficient, and reliable vehicles, often focusing on the kei car segment and compact car market.
Model Evolution
Boon Positioning:
The Boon was designed as a practical and spacious subcompact hatchback, often sharing platforms or components with Toyota models (e.g., Passo).
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Specific awards would depend on market reception and regional safety tests; the manual focuses on the technical implementation of safety features.
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