Daihatsu Boon 2004-2010 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Boon Generation: M300 Series Production Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Internal Model Code: M300 Series 👋 Introduction Market Position Target Market: Owners and independent repair shops seeking detailed technical information for the Daihatsu Boon. Competitive Analysis Value Proposition: Enables owners to perform maintenance and repairs themselves, saving money on labor and overhead, and to be better informed about their vehicle. Key Features Information Reliability: Provides the most reliable information, aiming for accuracy. Dealer Level Information: Includes specifications and procedures available in authorized dealer service departments. Safety Emphasis: Emphasizes safety equipment and precautions, including the use of a torque wrench. Warning Symbols: Utilizes WARNING, CAUTION, and NOTE notations for important information. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and overhaul Target Audience: Mechanical technicians and knowledgeable DIY enthusiasts Page Count Estimated Page Count: Not specified in product information, but expected to be extensive for a workshop manual. Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF (Electronic Delivery) 📖 Manual Coverage Systems Covered Engine: Detailed repair and overhaul procedures, including assemblies and disassemblies. Transmission: Detailed repair and overhaul procedures, including assemblies and disassemblies. Fuel System: Included, with repair and component instructions. Ignition System: Included. Lubrication System: Included. Exhaust System: Included. Electrical System: Included, likely covering wiring diagrams, component testing, and diagnostics. Body: Included, likely covering body panel repair, interior trim, and potentially paint codes. Brakes: Covers hydraulic systems, brake calipers, master cylinder, ABS components, and brake pad/disc replacement. Suspension Steering: Likely includes procedures for suspension component replacement (shocks, struts, bushings), wheel alignment specifications, and steering system maintenance. Climate Control: Information on air conditioning system components, refrigerant handling, and blower motor replacement. Wheels Tires: Specifications for tire sizes, inflation pressures, and wheel bolt torque values. Procedures Included Routine Maintenance: Yes, with instructions on routine maintenance and servicing. Diagnostics: Yes, offers diagnostic and repair procedures for troubleshooting. Repair: Comprehensive repair procedures for various components and systems. Overhaul: Yes, covers the overhaul of major vehicle components. Tune Ups: Included. Removal Installation: Yes, provides removal and installation procedures for components. Assembly Disassembly: Yes, covers assemblies and disassemblies of major units. Technical Depth Depth: Advanced, assuming technician familiarity with general automobile practices. Emphasizes special aspects of the product and proprietary component repairs. Proprietary Components: Includes instructions for proprietary components and their functions to judge overall car performance. Special Tools: References and illustrates recommended or required special tools with Daihatsu Boon part numbers. 📊 Manual Specifications File Format Format: PDF Delivery Method: Electronic Delivery via Email (Fast) Print Quality Printability: Yes, printable. Binding Type Binding: N/A (PDF Digital File) Paper Type Paper Type: N/A (PDF Digital File) ⚙️ Engine Specifications Primary Engine Engine Options Likely: The Daihatsu Boon (M300 series) typically featured 1.0L (K3-VE) and 1.3L (K3-VE) inline-3 or inline-4 gasoline engines. The manual would cover the specific engines fitted during the 2004-2010 production run. Performance Performance Details Coverage: The manual would contain detailed specifications for horsepower, torque, and engine operating parameters for the covered engine variants. Fuel System Fuel System Coverage: Includes comprehensive coverage of the fuel system, likely detailing fuel injection, pumps, filters, and associated components. Lubrication System Lubrication Coverage: Details on oil types, capacities, oil pump operation, and lubrication circuit maintenance. Cooling System Cooling Coverage: Expected to cover radiator, thermostat, water pump, coolant types, and flushing procedures. Ignition System Ignition Coverage: Details on spark plugs, ignition coils, timing, and related electronic components. 🔧 Transmission Standard Transmission Types Likely: The Boon was commonly equipped with either a 4-speed automatic transmission or a continuously variable transmission (CVT). The manual would detail both if offered. Optional Manual Transmission Coverage: While less common, if a manual transmission was an option, it would be covered. Features Transmission Fluid Specs: The manual would specify the correct transmission fluid type and capacity for both automatic and CVT transmissions. Maintenance Transmission Service Procedures: Procedures for fluid changes, filter replacement (if applicable), and general maintenance. 📐 Dimensions Exterior Body Style Likely: The Daihatsu Boon (M300) is a compact hatchback, often referred to as a 'tall boy' or mini MPV for its efficient use of interior space. Weights Curb Weight Range Estimate: Typically around 900-1000 kg, depending on engine and specification. Gross Vehicle Weight Estimate: Would be specified in the manual, likely around 1300-1400 kg. 🛡️ Safety Features Ratings Safety Rating Coverage: The manual might reference available safety ratings or provide specifications that contribute to vehicle safety, although specific crash test data might not be in a repair manual. Active Features Braking System: Details on ABS, EBD (if equipped), and brake component specifications (discs, pads, lines). Passive Features Airbag System: Information on airbag deployment systems, sensors, and replacement procedures (critical safety information). Seatbelts: Specifications and adjustment procedures for seatbelts. 💡 Technology Features Infotainment Infotainment Coverage: While...
Likely includes procedures for suspension component replacement (shocks, struts, bushings), wheel alignment specifications, and steering system maintenance.
Climate Control:
Information on air conditioning system components, refrigerant handling, and blower motor replacement.
Wheels Tires:
Specifications for tire sizes, inflation pressures, and wheel bolt torque values.
Procedures Included
Routine Maintenance:
Yes, with instructions on routine maintenance and servicing.
Diagnostics:
Yes, offers diagnostic and repair procedures for troubleshooting.
Repair:
Comprehensive repair procedures for various components and systems.
Overhaul:
Yes, covers the overhaul of major vehicle components.
Tune Ups:
Included.
Removal Installation:
Yes, provides removal and installation procedures for components.
Assembly Disassembly:
Yes, covers assemblies and disassemblies of major units.
Technical Depth
Depth:
Advanced, assuming technician familiarity with general automobile practices. Emphasizes special aspects of the product and proprietary component repairs.
Proprietary Components:
Includes instructions for proprietary components and their functions to judge overall car performance.
Special Tools:
References and illustrates recommended or required special tools with Daihatsu Boon part numbers.
📊 Manual Specifications
File Format
Format:
PDF
Delivery Method:
Electronic Delivery via Email (Fast)
Print Quality
Printability:
Yes, printable.
Binding Type
Binding:
N/A (PDF Digital File)
Paper Type
Paper Type:
N/A (PDF Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Options Likely:
The Daihatsu Boon (M300 series) typically featured 1.0L (K3-VE) and 1.3L (K3-VE) inline-3 or inline-4 gasoline engines. The manual would cover the specific engines fitted during the 2004-2010 production run.
Performance
Performance Details Coverage:
The manual would contain detailed specifications for horsepower, torque, and engine operating parameters for the covered engine variants.
Fuel System
Fuel System Coverage:
Includes comprehensive coverage of the fuel system, likely detailing fuel injection, pumps, filters, and associated components.
Lubrication System
Lubrication Coverage:
Details on oil types, capacities, oil pump operation, and lubrication circuit maintenance.
Cooling System
Cooling Coverage:
Expected to cover radiator, thermostat, water pump, coolant types, and flushing procedures.
Ignition System
Ignition Coverage:
Details on spark plugs, ignition coils, timing, and related electronic components.
🔧 Transmission
Standard
Transmission Types Likely:
The Boon was commonly equipped with either a 4-speed automatic transmission or a continuously variable transmission (CVT). The manual would detail both if offered.
Optional
Manual Transmission Coverage:
While less common, if a manual transmission was an option, it would be covered.
Features
Transmission Fluid Specs:
The manual would specify the correct transmission fluid type and capacity for both automatic and CVT transmissions.
Maintenance
Transmission Service Procedures:
Procedures for fluid changes, filter replacement (if applicable), and general maintenance.
📐 Dimensions
Exterior
Body Style Likely:
The Daihatsu Boon (M300) is a compact hatchback, often referred to as a 'tall boy' or mini MPV for its efficient use of interior space.
Weights
Curb Weight Range Estimate:
Typically around 900-1000 kg, depending on engine and specification.
Gross Vehicle Weight Estimate:
Would be specified in the manual, likely around 1300-1400 kg.
🛡️ Safety Features
Ratings
Safety Rating Coverage:
The manual might reference available safety ratings or provide specifications that contribute to vehicle safety, although specific crash test data might not be in a repair manual.
Active Features
Braking System:
Details on ABS, EBD (if equipped), and brake component specifications (discs, pads, lines).
Passive Features
Airbag System:
Information on airbag deployment systems, sensors, and replacement procedures (critical safety information).
Seatbelts:
Specifications and adjustment procedures for seatbelts.
💡 Technology Features
Infotainment
Infotainment Coverage:
While primarily a repair manual, it may contain basic information on audio system removal/installation and diagnostics for related components.
Driver Assistance
ABS Coverage:
Details on the Anti-lock Braking System (ABS) operation and diagnostic procedures.
Connectivity
Electrical System Connectivity:
The electrical system section would cover wiring harnesses, connectors, and component integration, facilitating understanding of vehicle electronics.
🔧 Maintenance
Service Intervals
Scheduled Maintenance Coverage:
The manual will detail recommended service intervals for oil changes, filter replacements, fluid checks, and other periodic maintenance tasks.
Fluid Specifications
Engine Oil Type:
Likely SAE 0W-20 or 5W-30, conforming to API SN or ILSAC GF-5 standards (specifics in manual).
Coolant Type:
Ethylene glycol-based coolant, likely pink or red Toyota Super Long Life Coolant (SLLC) or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
The manual would provide guidance on common wear items like brake pads, discs, suspension components, and potential issues related to the CVT (if equipped).
Engine Specific Maintenance:
Guidance on timing belt/chain maintenance, spark plug replacement intervals, and ignition system checks.
📚 Vehicle History
Brand Heritage
Daihatsu Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient, and reliable vehicles, particularly for the Japanese domestic market and other Asian countries.
Model Evolution
Boon Development:
The Boon was developed as a compact and versatile vehicle to compete in the Japanese Kei car and small car segments, often sharing platforms with Toyota models (e.g., Passo).
Production
Production Locations:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Daihatsu vehicles are generally well-regarded for their reliability, fuel efficiency, and value in their respective market segments. Specific awards for the Boon may be mentioned if relevant.
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