🏷️ Basic Information Identification Make: Daihatsu Model: Copen Generation Codes: L880 (First Generation) 👋 Introduction Market Position Vehicle Type: Kei car convertible sports car. Target Audience: Enthusiasts and owners looking for in-depth knowledge for maintenance and repair. Competitive Analysis Competitors: Primarily unique in its segment; competitors might include other small, sporty roadsters of the era, though the Copen's kei car status sets it apart. Key Features Convertible Roof: Electro-hydraulic retractable hardtop. Design: Compact, sporty styling with a distinctive front-engine, rear-wheel-drive (RWD) platform (though this manual covers L880 which is FWD). Manual Advantage: Provides essential information for maintaining and repairing a unique and often niche vehicle. 📋 Manual Details Coverage Areas Applicable Years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 Page Count Total Pages: 1159 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed coverage including diagnosis, testing, removal/installation, overhaul, and adjustments. Transmission: Comprehensive repair and maintenance procedures for both manual and automatic transmissions (if applicable). Drivetrain: Front-wheel drive system components, including differential and axles. Suspension: Front and rear suspension systems, including shock absorbers, springs, control arms, and bushings. Steering: Power steering system, steering column, steering gear/rack, and tie rods. Brakes: Hydraulic brake system, including master cylinder, brake lines, calipers, pads, rotors, and ABS (if equipped). Electrical System: Full electrical system schematics, component testing, wiring diagrams, lighting, accessories, and battery system. Body And Chassis: Body panel removal/installation, convertible top mechanism, interior trim, and chassis components. Climate Control: Air conditioning, heating, and ventilation system servicing. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, and evaporative emission control (EVAP) system. Exhaust System: Exhaust manifold, catalytic converter, mufflers, and pipes. Cooling System: Radiator, water pump, thermostat, cooling fan, and hoses. Safety Systems: Airbag system (SRS) diagnostics and replacement, seat belt mechanisms. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections, and general upkeep. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides for various systems. Repair: Detailed step-by-step repair procedures for all major components and systems. Disassembly Assembly: Comprehensive instructions for taking apart and putting back together vehicle components. Adjustment: Procedures for adjusting brakes, clutch, throttle, and other critical components. Installation Removal: Guidance on correctly removing and installing parts and assemblies. Torque Specifications: Detailed torque values for all critical fasteners and bolts. Special Tools: Identification and usage instructions for specialized tools required for specific repairs. Technical Depth Depth: Comprehensive 'bumper-to-bumper' coverage, suitable for both DIY enthusiasts and professional mechanics. Diagrams Illustrations: Abundant pictorial diagrams, exploded views, and photographs to clarify procedures. Diagnostic Information: Includes diagnostic procedures, fault codes (if applicable), and troubleshooting guides. 📊 Manual Specifications File Format Quality: High-quality PDF, ensuring clear text and images. Print Quality Printability: Fully printable, allowing users to create hard copies of specific sections or the entire manual. Binding Type Binding Description: Digital (PDF), no physical binding. Paper Type Paper Description: N/A (Digital format). ⚙️ Engine Specifications Primary Engine Engine Code: JB-DET (common for the L880K) Configuration: Inline 4-cylinder, turbocharged, intercooled Displacement: 659 cc Performance Horsepower: Approx. 64 PS (47 kW) - Governed by kei car regulations. Torque: Approx. 100 Nm (74 lb-ft) - Governed by kei car regulations. Fuel System Induction: Electronic Fuel Injection (EFI), Turbocharged Fuel Type: Unleaded gasoline (91 RON or higher recommended) 🔧 Transmission Standard Type: 4-speed automatic transmission Optional Type: 5-speed manual transmission Features Drivetrain: Front-wheel drive (FWD) 📐 Dimensions Exterior Length: 3,395 mm (Kei car regulation) Width: 1,475 mm (Kei car regulation) Height: 1,245 mm (approximate) Wheelbase: 2,280 mm Weights Curb Weight: Approx. 850-900 kg (depending on transmission and equipment) 🛡️ Safety Features Ratings Crash Test Results: Varies by market and testing agency. Generally reflects its compact size and era. Active Features ABS: Anti-lock Braking System (Optional or standard depending on trim/market) Traction Control: Traction Control System (TCS) may be available on higher trims. Passive Features Airbags: Driver and front passenger airbags. Body Structure: Reinforced body structure for enhanced safety, particularly for a convertible. 💡 Technology Features Infotainment Audio System: Standard CD player with AM/FM radio, potentially with aftermarket upgrades common. Navigation: Rarely factory-installed, typically an aftermarket addition. Driver Assistance Parking Sensors: Not typically factory equipped on this model. Connectivity Bluetooth: Not factory equipped; aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change: Every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil used (refer to manual for specific intervals). Air Filter: Inspect every 10,000 km, replace as needed (typically every 20,000-30,000 km). Spark Plugs: Replace at recommended intervals (e.g., 40,000-60,000 km, consult manual for specific type). Fluid Specifications Engine Oil: Typically 0W-20 or 5W-30 synthetic or semi-synthetic oil, API SN or higher (verify with manual for precise spec). Coolant: Ethylene glycol based coolant, pre-mixed or concentrate (e.g., 50/50 mix with distilled water). Refer to manual for color specification (e.g., pink/red)....