Daihatsu Feroza/Rocky F300 Service & Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza / Rocky Chassis Code: F300 Alternative Names: Daihatsu Lovibond Rocky (Japan), Daihatsu Sportrak (UK), Daihatsu Feroza (Latin America, Australasia, Europe) 👋 Introduction Market Position Segment: Mini SUV / Compact Off-Roader Target Audience: DIY enthusiasts, independent mechanics, owners seeking to maintain or repair their vehicles Competitive Analysis Competitors: Suzuki Samurai, Jeep Wrangler (earlier models), Toyota RAV4 (early iterations), Ford Bronco II Key Features Vehicle Strengths: Compact size, off-road capability, rugged construction, relatively simple mechanics Manual Value Proposition Diy Benefit 1: Empowers owners to perform their own maintenance and repairs, saving costs. Diy Benefit 2: Facilitates tool acquisition and skill development for automotive tasks. Manual Advantage: Provides detailed, expert guidance for successful DIY repairs. 📋 Manual Details Coverage Areas Coverage Regions: Global (based on model availability and naming conventions) Page Count Estimated Page Count: Varies by specific manual edition, typically 500+ pages Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control Transmission: Manual and automatic transmission repair, clutch system, driveline Brakes: Hydraulic system, calipers, rotors, drums, parking brake, ABS (if equipped) Suspension: Front and rear suspension components, shock absorbers, springs, steering linkage Steering: Steering gearbox, power steering system (if equipped), steering column Electrical: Battery, charging system, starting system, lighting, instrumentation, body electrical, wiring diagrams Chassis: Frame, body mounting, interior trim, exterior trim, body repair HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injection system Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tune-ups, brake inspections Diagnostic Troubleshooting: Step-by-step guides for identifying and resolving common and uncommon faults Component Replacement: Detailed instructions for replacing major and minor components Rebuilds: Engine, transmission, and differential rebuild procedures Electrical Repairs: Wiring harness repair, sensor replacement, module diagnosis Bodywork Repair: Panel alignment, rust repair, cosmetic repair guidance Technical Depth Depth: Comprehensive, covering routine maintenance to major overhaul and diagnostics Diagrams: Detailed step-by-step diagrams and illustrations Torque Specifications: All critical torque specifications for fasteners Clearances And Tolerances: Engine internal clearances, bearing tolerances, etc. Wiring Diagrams: Complete electrical system wiring schematics 📊 Manual Specifications File Format Format: PDF Searchable Text: Yes (typically for PDF manuals) Print Quality Quality: High-resolution, suitable for printing specific sections or the entire manual Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Code: 4Y (typically) Displacement: 2.4 Liters (2391 cc) Configuration: Inline-4 Cylinder, Overhead Valve (OHV) or Single Overhead Camshaft (SOHC) Fuel Delivery: Electronic Fuel Injection (EFI) Aspirated: Naturally Aspirated Performance Horsepower: Approximately 95-110 hp (varies by market and emissions regulations) Torque: Approximately 140-155 lb-ft (varies by market) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approximately 45-50 Liters 🔧 Transmission Standard Type: 5-Speed Manual Optional Type: 4-Speed Automatic Features Drivetrain: Part-time 4-Wheel Drive (4WD) with selectable low-range transfer case Clutch Type: Dry single plate (manual transmission) 📐 Dimensions Exterior Length: Approximately 3800-3900 mm Width: Approximately 1600-1650 mm Height: Approximately 1700-1750 mm Wheelbase: Approximately 2235 mm Weights Curb Weight: Approximately 1200-1350 kg 🛡️ Safety Features Ratings Crash Test Data: Limited formal crash test data available for this era and vehicle type from major agencies. Active Features Braking System: Front disc brakes, rear drum brakes; optional ABS on some later models. Passive Features Seat Belts: Standard three-point seat belts Body Structure: Body-on-frame construction 💡 Technology Features Infotainment Features: Basic radio and cassette player (later models may have CD players). Limited integrated technology compared to modern vehicles. Driver Assistance Features: Minimal driver assistance systems. Focus on mechanical integrity and basic functionality. Connectivity Features: No integrated Bluetooth or USB connectivity in original spec. Aftermarket solutions are common. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000-7,500 miles or 6-12 months, whichever comes first Air Filter Replacement: Every 15,000-30,000 miles or as needed based on conditions Spark Plug Replacement: Every 30,000-60,000 miles (depending on plug type) Timing Belt Replacement: Recommended every 60,000-90,000 miles (crucial for interference engines) Fluid Specifications Engine Oil: API SG or higher, SAE 10W-30 or 10W-40 (check owner's manual for exact grade) Coolant: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water Brake Fluid: DOT 3 or DOT 4 Transmission Fluid Manual: GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90) Transmission Fluid Automatic: Dexron II or Dexron III ATF Transfer Case Fluid: GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90) Differential Fluid Front Rear: GL-5 Gear Oil (e.g., SAE 80W-90) Known Issues Common Problems: Rust on body panels (especially around wheel arches and chassis), suspension wear, aging rubber components, potential for head gasket issues if overheated, minor electrical...
Comprehensive, covering routine maintenance to major overhaul and diagnostics
Diagrams:
Detailed step-by-step diagrams and illustrations
Torque Specifications:
All critical torque specifications for fasteners
Clearances And Tolerances:
Engine internal clearances, bearing tolerances, etc.
Wiring Diagrams:
Complete electrical system wiring schematics
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Yes (typically for PDF manuals)
Print Quality
Quality:
High-resolution, suitable for printing specific sections or the entire manual
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Code:
4Y (typically)
Displacement:
2.4 Liters (2391 cc)
Configuration:
Inline-4 Cylinder, Overhead Valve (OHV) or Single Overhead Camshaft (SOHC)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Aspirated:
Naturally Aspirated
Performance
Horsepower:
Approximately 95-110 hp (varies by market and emissions regulations)
Torque:
Approximately 140-155 lb-ft (varies by market)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approximately 45-50 Liters
🔧 Transmission
Standard
Type:
5-Speed Manual
Optional
Type:
4-Speed Automatic
Features
Drivetrain:
Part-time 4-Wheel Drive (4WD) with selectable low-range transfer case
Clutch Type:
Dry single plate (manual transmission)
📐 Dimensions
Exterior
Length:
Approximately 3800-3900 mm
Width:
Approximately 1600-1650 mm
Height:
Approximately 1700-1750 mm
Wheelbase:
Approximately 2235 mm
Weights
Curb Weight:
Approximately 1200-1350 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited formal crash test data available for this era and vehicle type from major agencies.
Active Features
Braking System:
Front disc brakes, rear drum brakes; optional ABS on some later models.
Passive Features
Seat Belts:
Standard three-point seat belts
Body Structure:
Body-on-frame construction
💡 Technology Features
Infotainment
Features:
Basic radio and cassette player (later models may have CD players). Limited integrated technology compared to modern vehicles.
Driver Assistance
Features:
Minimal driver assistance systems. Focus on mechanical integrity and basic functionality.
Connectivity
Features:
No integrated Bluetooth or USB connectivity in original spec. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 miles or 6-12 months, whichever comes first
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on conditions
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type)
Timing Belt Replacement:
Recommended every 60,000-90,000 miles (crucial for interference engines)
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 10W-40 (check owner's manual for exact grade)
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4
Transmission Fluid Manual:
GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90)
Transmission Fluid Automatic:
Dexron II or Dexron III ATF
Transfer Case Fluid:
GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90)
Differential Fluid Front Rear:
GL-5 Gear Oil (e.g., SAE 80W-90)
Known Issues
Common Problems:
Rust on body panels (especially around wheel arches and chassis), suspension wear, aging rubber components, potential for head gasket issues if overheated, minor electrical gremlins.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd., a subsidiary of Toyota Motor Corporation.
Model Evolution
Predecessor:
Daihatsu Rugger (RN30/RN35/RN36)
Body Styles:
Short-wheelbase (SWB) 2-door convertible/hardtop and Long-wheelbase (LWB) 4-door wagon.
Production
Production Years:
1987-1998
Manufacturing Locations:
Japan
🏆 Awards & Recognition
Recognitions
Awards:
No widely publicized major awards. Appreciated for its niche as a capable, affordable compact off-roader.
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