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2011 Daihatsu Terios (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 2011 Codes Chassis Code: J200 Series Engine Code: 3SZ-VE 👋 Introduction Market Position Market Position: The Daihatsu Terios (also known as the Toyota Rush in some markets) is a compact SUV/mini SUV designed for urban mobility and light off-road capability. Positioned as an affordable and practical entry-level SUV. Competitive Analysis Competitive Analysis: Competes with other compact SUVs and crossover vehicles of its era, offering a blend of hatchback practicality with SUV styling and higher ground clearance. Competitors include models like the Suzuki Jimny, Nissan Juke, and Hyundai ix35 in various markets. Key Features Key Features: Compact dimensions, available All-Wheel Drive (AWD) system, robust ladder-frame chassis for durability, fuel-efficient engine, practical interior for its size, and affordable ownership costs. 📋 Manual Details Coverage Coverage Areas: All Models & All Repairs A-Z Pages Page Count: Estimated 2500-3500 pages (typical for comprehensive factory service manuals of this era) Type Manual Type: Factory Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Systems Covered: Engine Mechanical, Engine Control System (ECU/ECM), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Intake System, Starting System, Charging System, Drivetrain (Front Wheel Drive, All-Wheel Drive), Transmission (Automatic, Manual), Clutch, Drive Axles, Differential, Suspension (Front & Rear), Steering System, Brakes (Hydraulic, ABS, EBD), Wheels & Tires, Body & Chassis, Electrical System (Wiring Diagrams, Lighting, Power Accessories, ECUs), HVAC (Heating, Ventilation, Air Conditioning), Body Control Modules (BCM), SRS Airbag System, Body Sealing, Doors, Windows, Seats, Interior Trim, Exterior Trim, Exterior Lighting, Diagnostic Trouble Codes (DTCs), Troubleshooting Procedures. Procedures Procedures Included: Routine Maintenance, Scheduled Maintenance, Component Removal & Installation, Component Reassembly & Disassembly, Lubrication, Adjustments, Diagnostics, Troubleshooting Guides, Repair Procedures, Overhaul Procedures, Wiring Harness Repair, Emission Control System Service, HVAC System Service, Brake System Bleeding & Service, Suspension Alignment, Wheel Balancing, Body Panel Repair, Component Testing, Special Tool Usage, Torque Specifications for all fasteners. Depth Technical Depth: Comprehensive: Covers basic to advanced diagnostics, detailed repair procedures, component overhaul, and full vehicle schematics. This is the factory-level documentation used by dealership technicians for complete vehicle servicing. 📊 Manual Specifications File Details File Format: Searchable PDF Print Quality Print Quality: High-resolution, clear diagrams and text suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Primary Engine: 1.5L (1495cc) DOHC 16-valve Inline-4 (3SZ-VE) Performance Horsepower: Approximately 107-109 PS (metric horsepower) at 6000 rpm, depending on market specifications. Torque: Approximately 140-145 Nm (103-107 lb-ft) at 4400 rpm, depending on market specifications. Fuel System Fuel System: Electronic Fuel Injection (EFI) with sequential multiport fuel injection. Fuel Type Fuel Type: Unleaded Gasoline Emission Control Emission Control: Catalytic Converter, Oxygen Sensors (O2 Sensors), Secondary Air Injection (market dependent). 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features Drivetrain Options: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) with viscous coupling center differential. Fluid Specifications Automatic Transmission Fluid: Refer to manual for specific Dexron/Mercon equivalent fluid; typically Dexron III or equivalent is recommended. Capacity ~6.0-6.5 Liters. Manual Transmission Fluid: API GL-4, SAE 75W-90 Gear Oil. Capacity ~2.0-2.2 Liters. Transfer Case Fluid: API GL-5, SAE 75W-90 Gear Oil. Capacity ~0.7 Liters. Rear Differential Fluid: API GL-5, SAE 80W-90 Gear Oil. Capacity ~1.0 Liters. 📐 Dimensions Exterior Length: Approximately 4,000 mm (157.5 inches) Width: Approximately 1,695 mm (66.7 inches) Height: Approximately 1,705 mm (67.1 inches) Wheelbase: Approximately 2,580 mm (101.6 inches) Interior Seating Capacity: 5 Passengers Weights Curb Weight: Approximately 1,180 - 1,280 kg (2,601 - 2,822 lbs), depending on configuration. Gross Vehicle Weight Rating: Refer to vehicle's VIN plate; typically around 1,700 kg. 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region; consult local safety authority databases for specific Euro NCAP, NHTSA, or ASEAN NCAP ratings for the 2011 model year. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), sometimes Brake Assist (BA). Passive Features Passive Safety Features: Driver and front passenger airbags, side airbags (optional on some trims), pretensioner seatbelts, child safety seat anchors (ISOFIX/LATCH). 💡 Technology Features Infotainment Infotainment System: Base models typically feature a single-CD audio system with AM/FM radio, often with MP3 playback. Higher trims may include an auxiliary input or a basic touchscreen infotainment system with navigation in some markets. Speaker Count: Typically 4 to 6 speakers. Driver Assistance Driver Assistance Features: Limited in this generation; primarily focuses on core safety like ABS and EBD. Parking sensors may be optional on higher trims. Connectivity Connectivity Options: Auxiliary audio input (3.5mm jack) is common. Bluetooth connectivity was not standard on most 2011 models but could be an aftermarket addition or part of an optional upgrade package. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 - 10,000 miles (12,000 - 15,000 km)...
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SKU: 164843
Colecciones: ALL Daihatsu

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2011 Daihatsu Terios (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Year:
2011
Codes
Chassis Code:
J200 Series
Engine Code:
3SZ-VE
👋 Introduction
Market Position
Market Position:
The Daihatsu Terios (also known as the Toyota Rush in some markets) is a compact SUV/mini SUV designed for urban mobility and light off-road capability. Positioned as an affordable and practical entry-level SUV.
Competitive Analysis
Competitive Analysis:
Competes with other compact SUVs and crossover vehicles of its era, offering a blend of hatchback practicality with SUV styling and higher ground clearance. Competitors include models like the Suzuki Jimny, Nissan Juke, and Hyundai ix35 in various markets.
Key Features
Key Features:
Compact dimensions, available All-Wheel Drive (AWD) system, robust ladder-frame chassis for durability, fuel-efficient engine, practical interior for its size, and affordable ownership costs.
📋 Manual Details
Coverage
Coverage Areas:
All Models & All Repairs A-Z
Pages
Page Count:
Estimated 2500-3500 pages (typical for comprehensive factory service manuals of this era)
Type
Manual Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems
Systems Covered:
Engine Mechanical, Engine Control System (ECU/ECM), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Intake System, Starting System, Charging System, Drivetrain (Front Wheel Drive, All-Wheel Drive), Transmission (Automatic, Manual), Clutch, Drive Axles, Differential, Suspension (Front & Rear), Steering System, Brakes (Hydraulic, ABS, EBD), Wheels & Tires, Body & Chassis, Electrical System (Wiring Diagrams, Lighting, Power Accessories, ECUs), HVAC (Heating, Ventilation, Air Conditioning), Body Control Modules (BCM), SRS Airbag System, Body Sealing, Doors, Windows, Seats, Interior Trim, Exterior Trim, Exterior Lighting, Diagnostic Trouble Codes (DTCs), Troubleshooting Procedures.
Procedures
Procedures Included:
Routine Maintenance, Scheduled Maintenance, Component Removal & Installation, Component Reassembly & Disassembly, Lubrication, Adjustments, Diagnostics, Troubleshooting Guides, Repair Procedures, Overhaul Procedures, Wiring Harness Repair, Emission Control System Service, HVAC System Service, Brake System Bleeding & Service, Suspension Alignment, Wheel Balancing, Body Panel Repair, Component Testing, Special Tool Usage, Torque Specifications for all fasteners.
Depth
Technical Depth:
Comprehensive: Covers basic to advanced diagnostics, detailed repair procedures, component overhaul, and full vehicle schematics. This is the factory-level documentation used by dealership technicians for complete vehicle servicing.
📊 Manual Specifications
File Details
File Format:
Searchable PDF
Print Quality
Print Quality:
High-resolution, clear diagrams and text suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
1.5L (1495cc) DOHC 16-valve Inline-4 (3SZ-VE)
Performance
Horsepower:
Approximately 107-109 PS (metric horsepower) at 6000 rpm, depending on market specifications.
Torque:
Approximately 140-145 Nm (103-107 lb-ft) at 4400 rpm, depending on market specifications.
Fuel System
Fuel System:
Electronic Fuel Injection (EFI) with sequential multiport fuel injection.
Fuel Type
Fuel Type:
Unleaded Gasoline
Emission Control
Emission Control:
Catalytic Converter, Oxygen Sensors (O2 Sensors), Secondary Air Injection (market dependent).
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) with viscous coupling center differential.
Fluid Specifications
Automatic Transmission Fluid:
Refer to manual for specific Dexron/Mercon equivalent fluid; typically Dexron III or equivalent is recommended. Capacity ~6.0-6.5 Liters.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 Gear Oil. Capacity ~2.0-2.2 Liters.
Transfer Case Fluid:
API GL-5, SAE 75W-90 Gear Oil. Capacity ~0.7 Liters.
Rear Differential Fluid:
API GL-5, SAE 80W-90 Gear Oil. Capacity ~1.0 Liters.
📐 Dimensions
Exterior
Length:
Approximately 4,000 mm (157.5 inches)
Width:
Approximately 1,695 mm (66.7 inches)
Height:
Approximately 1,705 mm (67.1 inches)
Wheelbase:
Approximately 2,580 mm (101.6 inches)
Interior
Seating Capacity:
5 Passengers
Weights
Curb Weight:
Approximately 1,180 - 1,280 kg (2,601 - 2,822 lbs), depending on configuration.
Gross Vehicle Weight Rating:
Refer to vehicle's VIN plate; typically around 1,700 kg.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region; consult local safety authority databases for specific Euro NCAP, NHTSA, or ASEAN NCAP ratings for the 2011 model year.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), sometimes Brake Assist (BA).
Passive Features
Passive Safety Features:
Driver and front passenger airbags, side airbags (optional on some trims), pretensioner seatbelts, child safety seat anchors (ISOFIX/LATCH).
💡 Technology Features
Infotainment
Infotainment System:
Base models typically feature a single-CD audio system with AM/FM radio, often with MP3 playback. Higher trims may include an auxiliary input or a basic touchscreen infotainment system with navigation in some markets.
Speaker Count:
Typically 4 to 6 speakers.
Driver Assistance
Driver Assistance Features:
Limited in this generation; primarily focuses on core safety like ABS and EBD. Parking sensors may be optional on higher trims.
Connectivity
Connectivity Options:
Auxiliary audio input (3.5mm jack) is common. Bluetooth connectivity was not standard on most 2011 models but could be an aftermarket addition or part of an optional upgrade package.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 6-12 months, whichever comes first. Refer to manual for specific driving conditions.
Air Filter Replacement Interval:
Every 24,000 - 30,000 miles (30,000 - 50,000 km) or as needed based on driving environment.
Spark Plug Replacement Interval:
Iridium spark plugs: Typically 60,000 - 100,000 miles (100,000 - 160,000 km). Consult manual for exact type and interval.
Coolant Replacement Interval:
First replacement at ~4 years/40,000 miles, then every 2 years/20,000 miles. Use Toyota Super Long Life Coolant or equivalent.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic or Semi-Synthetic Oil. API SN/SP or ILSAC GF-5/GF-6 compliant. Check manual for specific viscosity and certification.
Engine Oil Capacity:
Approximately 3.9 Liters (4.1 US Quarts) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4. Always use fresh, sealed fluid.
Power Steering Fluid Type:
Refer to manual for specific type, often a Dexron-II/III equivalent or a dedicated power steering fluid. Capacity ~1.0 Liter.
Known Issues
Known Issues:
Occasional reports of minor oil leaks from valve cover gasket or oil pan; potential for suspension wear over time due to its utility nature; catalytic converter efficiency monitoring issues (check engine light); transmission shift quality on automatic models can degrade with age/mileage. Water ingress in the engine bay (particularly around sensors or the alternator) can occur in deep water crossings if not careful. Clutch wear on manual models is typical with usage.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and affordable vehicles, with a focus on microcars and compact SUVs. Known for its engineering prowess in compact vehicle segments.
Model Evolution
Model Evolution:
The 2011 model represents the second generation of the Daihatsu Terios (also known as the Toyota Rush in many markets). This generation, introduced in 2006, featured a larger platform and a more refined design compared to its predecessor, moving away from the very small 'kei car' dimensions of the first generation to a more globally competitive compact SUV size.
Production
Production Years:
Second Generation: 2006 - 2017. The 2011 model falls within this generation.
Manufacturing Locations:
Primarily manufactured in Japan and Indonesia.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific major awards for the 2011 Terios are not widely publicized globally, it consistently receives positive reviews for its value, practicality, and reliability within the compact SUV segment, particularly in markets where it's popular. Often cited for its suitability as a first SUV or for budget-conscious buyers.
Ratings
Consumer Ratings:
Generally scores well in owner satisfaction surveys for reliability and affordability. Specific ratings vary by automotive publication and region.
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