2006 Daihatsu Terios (2nd gen) Service and Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 2006 Generation: 2nd Generation (J200 series) Codes Chassis Code: J200, J210 👋 Introduction Market Position Positioning: The 2006 Daihatsu Terios (2nd gen) is a compact, practical SUV known for its affordability, fuel efficiency, and capable, albeit modest, off-road ability. It competed in a segment with vehicles like the Toyota RAV4 (smaller variants), Honda CR-V, and Suzuki Vitara, offering a more budget-conscious alternative with distinctive styling. Competitive Analysis Comparison Points: While not as refined or powerful as some competitors, the Terios offered a rugged exterior, optional four-wheel drive, and a more utilitarian appeal. Its smaller footprint made it maneuverable in urban environments, and its straightforward engineering contributed to lower ownership costs. Key Features Vehicle Highlights: Compact SUV styling, available AWD, good fuel economy for its class, durable construction, practical interior space, distinctive exterior design often featuring a spare tire mounted on the tailgate. 📋 Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Page Count Estimated Page Count: Approximately 1500-2000 pages (typical for a comprehensive factory service manual) Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: Likely PDF (digital download), potentially also available in printed format. Searchable text is standard for reputable digital manuals. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including disassembly, inspection, reassembly), fuel system (injection, components), cooling system, exhaust system, lubrication system. Drivetrain: Manual transmission, automatic transmission (if applicable), transfer case (if 4WD), driveshafts, differentials, axles, CV joints. Chassis: Suspension systems (front and rear), steering system (hydraulic power steering), braking system (ABS, hydraulic components, parking brake), wheel alignment specifications. Electrical: Engine control unit (ECU) diagnostics, ignition system, charging system (alternator, battery), starting system, lighting system (headlights, taillights, interior), power accessories (windows, mirrors, locks), audio system, instrument cluster, wiring diagrams. Body: Body panel removal and installation, interior trim, seats, doors, glass, mirrors, bumpers, hood, tailgate, weatherstripping, chassis lubrication points. Procedures Included Maintenance: Scheduled maintenance intervals, oil and filter changes, fluid checks and top-offs, spark plug replacement, air filter replacement, brake fluid flush, coolant replacement, drive belt inspection and replacement. Troubleshooting: Diagnostic flowcharts for common symptoms, fault code interpretation (OBD-II), electrical system troubleshooting, mechanical component diagnosis. Repair: Engine component overhaul (e.g., cylinder head, pistons), transmission repair, brake caliper rebuilding, suspension component replacement, steering rack replacement, exhaust system repair, electrical component replacement. Specifications: Torque specifications for all fasteners, valve clearance adjustments, ignition timing settings, fluid capacities and types, tire pressure specifications, wheel alignment angles. Technical Depth Depth: Comprehensive, including detailed diagnostic procedures, component testing, overhaul instructions, and repair techniques suitable for professional technicians and advanced DIYers. Covers diagnostic trouble codes (DTCs) and their resolution. 📊 Manual Specifications File Format Digital Format Details: High-resolution PDF, searchable text for easy navigation, printable pages, bookmark functionality for key sections. May include interactive elements if a professional digital reproduction. Print Quality Print Quality Notes: If printed, expect clear diagrams, legible text, and durable binding suitable for workshop use. Digital format ensures consistent clarity. Binding Type Binding Type Notes: For physical copies: Likely spiral-bound or perfect-bound for lay-flat usability in a workshop environment. Digital formats negate physical binding concerns. Paper Type Paper Type Notes: For printed manuals: Typically on durable, coated paper to resist grease and moisture commonly found in repair environments. Digital formats are ideal. ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE (for most global markets) Engine Configuration: Inline-4 cylinder Displacement: 1.5 Liters (1495 cc) Valve Train: DOHC, 16 valves (4 valves per cylinder), VVT-i (Variable Valve Timing with intelligence) in some variants. Performance Horsepower: Approximately 102-109 PS (metric horsepower) @ 6000 rpm (varies slightly by market and emissions standards). Torque: Approximately 135-140 Nm (99-103 lb-ft) @ 4400 rpm (varies slightly by market). Fuel System Induction Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Emission Control: Catalytic converter, Oxygen sensors (O2 sensors), EVAP system. 🔧 Transmission Standard Type: 5-Speed Manual Transmission (5MT) Optional Type: 4-Speed Automatic Transmission (4AT) Features Drive Type: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations. AWD System: Typically a full-time AWD system with a center differential, often with a locking function or viscous coupling for enhanced traction. The manual specifies operation and maintenance of this system. 📐 Dimensions Exterior Length: Approximately 4,000 - 4,055 mm (157.5 - 159.6 inches) Width: Approximately 1,690 - 1,700 mm (66.5 - 66.9 inches) Height: Approximately 1,690 - 1,740 mm (66.5 - 68.5 inches, including roof rails if equipped) Wheelbase: Approximately 2,580 mm (101.6 inches) Interior Seating Capacity: 5 Passengers Cargo Cargo Volume: Approximately 300-350 liters behind the rear seats, expandable with folding rear seats. Specific figures vary by configuration and market. Weights Curb Weight: Approximately 1,100 - 1,250 kg (2,425 - 2,756 lbs), depending on drivetrain and equipment. Gross Vehicle Weight Rating: Refer to vehicle specific VIN plate for precise GVWR, typically around...
The 2006 Daihatsu Terios (2nd gen) is a compact, practical SUV known for its affordability, fuel efficiency, and capable, albeit modest, off-road ability. It competed in a segment with vehicles like the Toyota RAV4 (smaller variants), Honda CR-V, and Suzuki Vitara, offering a more budget-conscious alternative with distinctive styling.
Competitive Analysis
Comparison Points:
While not as refined or powerful as some competitors, the Terios offered a rugged exterior, optional four-wheel drive, and a more utilitarian appeal. Its smaller footprint made it maneuverable in urban environments, and its straightforward engineering contributed to lower ownership costs.
Key Features
Vehicle Highlights:
Compact SUV styling, available AWD, good fuel economy for its class, durable construction, practical interior space, distinctive exterior design often featuring a spare tire mounted on the tailgate.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Page Count
Estimated Page Count:
Approximately 1500-2000 pages (typical for a comprehensive factory service manual)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Likely PDF (digital download), potentially also available in printed format. Searchable text is standard for reputable digital manuals.
Manual transmission, automatic transmission (if applicable), transfer case (if 4WD), driveshafts, differentials, axles, CV joints.
Chassis:
Suspension systems (front and rear), steering system (hydraulic power steering), braking system (ABS, hydraulic components, parking brake), wheel alignment specifications.
Electrical:
Engine control unit (ECU) diagnostics, ignition system, charging system (alternator, battery), starting system, lighting system (headlights, taillights, interior), power accessories (windows, mirrors, locks), audio system, instrument cluster, wiring diagrams.
Body:
Body panel removal and installation, interior trim, seats, doors, glass, mirrors, bumpers, hood, tailgate, weatherstripping, chassis lubrication points.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil and filter changes, fluid checks and top-offs, spark plug replacement, air filter replacement, brake fluid flush, coolant replacement, drive belt inspection and replacement.
Troubleshooting:
Diagnostic flowcharts for common symptoms, fault code interpretation (OBD-II), electrical system troubleshooting, mechanical component diagnosis.
Torque specifications for all fasteners, valve clearance adjustments, ignition timing settings, fluid capacities and types, tire pressure specifications, wheel alignment angles.
Technical Depth
Depth:
Comprehensive, including detailed diagnostic procedures, component testing, overhaul instructions, and repair techniques suitable for professional technicians and advanced DIYers. Covers diagnostic trouble codes (DTCs) and their resolution.
📊 Manual Specifications
File Format
Digital Format Details:
High-resolution PDF, searchable text for easy navigation, printable pages, bookmark functionality for key sections. May include interactive elements if a professional digital reproduction.
Print Quality
Print Quality Notes:
If printed, expect clear diagrams, legible text, and durable binding suitable for workshop use. Digital format ensures consistent clarity.
Binding Type
Binding Type Notes:
For physical copies: Likely spiral-bound or perfect-bound for lay-flat usability in a workshop environment. Digital formats negate physical binding concerns.
Paper Type
Paper Type Notes:
For printed manuals: Typically on durable, coated paper to resist grease and moisture commonly found in repair environments. Digital formats are ideal.
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE (for most global markets)
Engine Configuration:
Inline-4 cylinder
Displacement:
1.5 Liters (1495 cc)
Valve Train:
DOHC, 16 valves (4 valves per cylinder), VVT-i (Variable Valve Timing with intelligence) in some variants.
Performance
Horsepower:
Approximately 102-109 PS (metric horsepower) @ 6000 rpm (varies slightly by market and emissions standards).
Torque:
Approximately 135-140 Nm (99-103 lb-ft) @ 4400 rpm (varies slightly by market).
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations.
AWD System:
Typically a full-time AWD system with a center differential, often with a locking function or viscous coupling for enhanced traction. The manual specifies operation and maintenance of this system.
📐 Dimensions
Exterior
Length:
Approximately 4,000 - 4,055 mm (157.5 - 159.6 inches)
Width:
Approximately 1,690 - 1,700 mm (66.5 - 66.9 inches)
Height:
Approximately 1,690 - 1,740 mm (66.5 - 68.5 inches, including roof rails if equipped)
Wheelbase:
Approximately 2,580 mm (101.6 inches)
Interior
Seating Capacity:
5 Passengers
Cargo
Cargo Volume:
Approximately 300-350 liters behind the rear seats, expandable with folding rear seats. Specific figures vary by configuration and market.
Weights
Curb Weight:
Approximately 1,100 - 1,250 kg (2,425 - 2,756 lbs), depending on drivetrain and equipment.
Gross Vehicle Weight Rating:
Refer to vehicle specific VIN plate for precise GVWR, typically around 1,700-1,800 kg.
🛡️ Safety Features
Ratings
Crash Test Results:
Refer to specific market safety organizations (e.g., Euro NCAP, ANCAP, NHTSA) for official ratings. The 2nd gen Terios generally received moderate ratings for its class and era, with structural integrity being a key factor.
Active Features
Braking Assist:
Anti-lock Braking System (ABS) standard on many models, potentially with Electronic Brake-force Distribution (EBD).
Traction Control:
Traction Control System (TCS) and/or Electronic Stability Program (ESP) may be available on higher trim levels or specific markets.
Passive Features
Airbags:
Front airbags for driver and passenger standard. Side curtain airbags and side airbags may be optional or standard on select trims.
Seat Belts:
Three-point seat belts with pre-tensioners for front occupants, three-point or lap belts for rear occupants. ISOFIX child seat anchorages.
Body Structure:
Reinforced impact zones, crumple zones designed to absorb collision energy.
💡 Technology Features
Infotainment
Audio System:
Typically features a factory-installed AM/FM stereo with CD player and an AUX input. Speaker configuration usually 4-6 speakers. Bluetooth connectivity was rare in this model year for this class.
Navigation:
Optional factory navigation system may have been available on higher trim levels in certain markets, but not widespread.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an option.
Parking Sensors:
Rarely equipped, would be an aftermarket addition or very specific factory option.
Connectivity
Usb Port:
Not typically standard on this model year. Aftermarket installations are common.
Bluetooth:
Not standard on most models. Some later production or higher trims might have had basic Bluetooth for phone calls.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles (12,000-15,000 km) or 6-12 months, whichever comes first, depending on driving conditions. Consult the manual for specific recommendations.
Air Filter Replacement:
Recommended every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection, especially in dusty environments.
Spark Plug Replacement:
Typically around 60,000 miles (100,000 km) for iridium or platinum-tipped plugs. Check manual for exact type and interval.
Coolant Replacement:
Initial replacement often at 30,000-60,000 miles (50,000-100,000 km), then every 30,000 miles (50,000 km) thereafter. Use specified coolant type.
Fluid Specifications
Engine Oil:
API SN or higher, SAE 5W-30 is commonly recommended. Refer to manual for exact specification and capacity (approx. 3.5 - 4.0 liters).
Transmission Fluid Manual:
API GL-4, SAE 75W-85 or 75W-90 gear oil. Capacity approximately 1.8 - 2.0 liters.
Transmission Fluid Automatic:
Dexron III or equivalent ATF. Capacity approximately 5.5 - 6.0 liters (check for specific ATF type as recommended by Daihatsu).
Coolant:
Ethylene Glycol based coolant, typically a pink or red Toyota Super Long Life Coolant (SLLC) equivalent. Ensure a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
DEXRON II or III ATF or specific power steering fluid as recommended. Check manual.
Known Issues
Common Wear Items:
Brake pads and rotors, suspension components (bushings, ball joints, tie rod ends) due to its SUV nature, exhaust system corrosion, clutch wear (on manual transmissions), AC system components (compressor, condenser).
Engine Specific:
Occasional reports of oil leaks from gaskets (valve cover, oil pan), potential for catalytic converter issues in high-mileage vehicles. VVT-i system can be sensitive to oil quality.
Transmission Specific:
Automatic transmissions can experience wear in torque converters or solenoids if fluid maintenance is neglected. Manual clutch wear is normal with use.
📚 Vehicle History
Brand Heritage
Daihatsu Heritage:
Daihatsu, a subsidiary of Toyota, has a long history dating back to 1907, specializing in smaller, fuel-efficient vehicles and kei cars. Their expertise lies in compact car design and manufacturing, often with a focus on affordability and reliability.
Model Evolution
Terios Generations:
The first generation (J100) was introduced in 1997. The second generation (J200), launched in 2006, represented a significant redesign with a larger, more modern body, improved interior, and updated powertrains. This generation aimed to broaden its appeal beyond its niche origins.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu, with potential for assembly in other regions through joint ventures or licensing agreements. The J200 series was widely sold globally.
Production Years:
2006-2017 for the 2nd generation (J200 series), with facelifts and updates during its lifecycle.
🏆 Awards & Recognition
Recognitions
Common Award Categories:
The Daihatsu Terios, while not a perennial award winner, was often recognized in its segment for value, fuel efficiency, and practicality by automotive publications that focus on budget-friendly vehicles. It may have received 'Best Value' or similar awards in regional markets.
Ratings
Owner Satisfaction:
Generally receives decent owner satisfaction for its reliability and low running costs, particularly in markets where Daihatsu has a strong presence. Durability of core components is a strong point.
Certifications
Manufacturing Standards:
Manufactured under stringent Toyota Group quality control standards, ensuring a high level of build quality and component reliability, even for a budget-oriented vehicle.
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