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Daihatsu Terios J102 Complete Workshop Service Repair Manual 2000 2001 2002 2003 2004 2005 2006

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Chassis Code: J102 Generation Generation Code: First Generation (J100 Series) Codes Platform: Daihatsu M platform 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Budget-conscious buyers seeking a practical, versatile, and capable compact SUV with a focus on off-road or rough-road capability for its class. Competitive Analysis Competitors Era: Toyota RAV4, Honda CR-V, Suzuki Vitara, Mitsubishi Pajero/Montero iO, Nissan X-Trail. Key Features Body Style: Three-door and five-door configurations. Drivetrain Options: Front-wheel drive (FWD) and permanent four-wheel drive (4WD) with viscous coupling center differential. Utility: Compact dimensions, higher ground clearance, and available 4WD offered good versatility for light off-roading and challenging weather conditions. 📋 Manual Details Coverage Areas Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Estimated Page Count: Estimated 1000+ pages (typical for comprehensive workshop manuals) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical (assembly, disassembly, inspection), lubrication system, cooling system, fuel system, emission control system, ignition system, starting system, charging system. Transmission: Manual transmission, automatic transmission, transfer case (if applicable to J102 4WD models). Drivetrain: Front axle, rear axle, driveshafts, differentials, constant velocity joints (CV joints). Suspension: Front suspension (struts, control arms, stabilizer bar), rear suspension (multi-link, coil springs), shock absorbers, bushings. Steering: Power steering system (pump, rack and pinion, fluid), steering column, steering wheel. Brakes: Front disc brakes, rear drum brakes (common for this era), brake hydraulic system (master cylinder, brake lines, calipers, wheel cylinders), parking brake system, ABS system (if equipped). Electrical: Battery, charging system, starting system, ignition system, lighting system (headlights, taillights, interior), gauges and instruments, fuses and relays, wiring diagrams for all major systems. Body: Body panels, doors, windows, interior trim, exterior trim, bumpers, hood, tailgate, seats, roof rack (if equipped). HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant lines. Procedures Included Maintenance: Routine maintenance (oil changes, filter replacements, spark plug replacement, belt inspection/replacement), fluid checks and replacements (coolant, brake fluid, transmission fluid, power steering fluid). Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting charts, fault code interpretation (if OBD-II equipped). Repair: Step-by-step repair instructions for all major mechanical and electrical components, engine overhaul, transmission overhaul, brake component replacement, suspension component replacement, electrical component repair. Diagnostics: Detailed diagnostic procedures, including testing of sensors, actuators, and control modules. Specifications: Torque specifications for all fasteners, clearances, tolerances, fluid capacities, diagnostic values. Technical Depth Depth: Comprehensive (covering everything from basic maintenance to full engine and transmission rebuilds). 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution (designed for clear viewing and printing of diagrams and text). Binding Type Binding: Not applicable (downloadable format). Paper Type Paper Type: Not applicable (digital format). ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE Engine Type: Inline-4 cylinder, DOHC, 16-valve, Naturally Aspirated Displacement: 1.3 Liters (1298 cc) Performance Horsepower: Approx. 82-86 hp @ 6000 rpm (varies slightly by market and year) Torque: Approx. 115-120 Nm @ 3200-4000 rpm (varies slightly by market and year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECU: Engine Control Unit (ECU) with diagnostic capabilities (OBD-II compliant for later models). 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Transfer Case: Permanent 4WD system with viscous coupling center differential (on 4WD models). 📐 Dimensions Exterior Length: Approx. 3,900-4,030 mm (varies by body style - 3-door vs. 5-door) Width: Approx. 1,695 mm Height: Approx. 1,655-1,700 mm (varies by roof rack/trim) Wheelbase: Approx. 2,430 mm Weights Curb Weight: Approx. 1,100 - 1,250 kg (depending on drivetrain and body style) 🛡️ Safety Features Ratings Crash Test Results: Limited comprehensive independent crash test data available for this specific generation and model, typical for vehicles of this era and market segment. Owner's manual may provide basic safety feature information. Active Features ABS: Anti-lock Braking System (ABS) available on higher trim levels or optional. Traction Control: Traction control systems were not commonly offered on this model. Passive Features Airbags: Driver and passenger front airbags as standard or optional depending on market and trim. Seatbelts: Three-point seatbelts with pre-tensioners for front occupants, three-point or lap belts for rear occupants. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM radio with CD player or cassette tape player, depending on trim and year. Aftermarket upgrades are common. Speakers: Typically 4-6 speakers. Driver Assistance Parking Sensors: Not commonly equipped from factory on this generation. Connectivity Bluetooth: Not available from factory; requires aftermarket installation. 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles or 6-12 months, whichever comes first (refer to manual for precise interval based on driving conditions). Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection. Spark Plug Replacement: Every 30,000-60,000 miles depending on spark plug...
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Daihatsu Terios J102 Complete Workshop Service Repair Manual 2000 2001 2002 2003 2004 2005 2006
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Chassis Code:
J102
Generation
Generation Code:
First Generation (J100 Series)
Codes
Platform:
Daihatsu M platform
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
Budget-conscious buyers seeking a practical, versatile, and capable compact SUV with a focus on off-road or rough-road capability for its class.
Competitive Analysis
Competitors Era:
Toyota RAV4, Honda CR-V, Suzuki Vitara, Mitsubishi Pajero/Montero iO, Nissan X-Trail.
Key Features
Body Style:
Three-door and five-door configurations.
Drivetrain Options:
Front-wheel drive (FWD) and permanent four-wheel drive (4WD) with viscous coupling center differential.
Utility:
Compact dimensions, higher ground clearance, and available 4WD offered good versatility for light off-roading and challenging weather conditions.
📋 Manual Details
Coverage Areas
Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006
Page Count
Estimated Page Count:
Estimated 1000+ pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical (assembly, disassembly, inspection), lubrication system, cooling system, fuel system, emission control system, ignition system, starting system, charging system.
Transmission:
Manual transmission, automatic transmission, transfer case (if applicable to J102 4WD models).
Drivetrain:
Front axle, rear axle, driveshafts, differentials, constant velocity joints (CV joints).
Suspension:
Front suspension (struts, control arms, stabilizer bar), rear suspension (multi-link, coil springs), shock absorbers, bushings.
Steering:
Power steering system (pump, rack and pinion, fluid), steering column, steering wheel.
Brakes:
Front disc brakes, rear drum brakes (common for this era), brake hydraulic system (master cylinder, brake lines, calipers, wheel cylinders), parking brake system, ABS system (if equipped).
Electrical:
Battery, charging system, starting system, ignition system, lighting system (headlights, taillights, interior), gauges and instruments, fuses and relays, wiring diagrams for all major systems.
Body:
Body panels, doors, windows, interior trim, exterior trim, bumpers, hood, tailgate, seats, roof rack (if equipped).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, blower motor, evaporator, condenser, refrigerant lines.
Procedures Included
Maintenance:
Routine maintenance (oil changes, filter replacements, spark plug replacement, belt inspection/replacement), fluid checks and replacements (coolant, brake fluid, transmission fluid, power steering fluid).
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting charts, fault code interpretation (if OBD-II equipped).
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, engine overhaul, transmission overhaul, brake component replacement, suspension component replacement, electrical component repair.
Diagnostics:
Detailed diagnostic procedures, including testing of sensors, actuators, and control modules.
Specifications:
Torque specifications for all fasteners, clearances, tolerances, fluid capacities, diagnostic values.
Technical Depth
Depth:
Comprehensive (covering everything from basic maintenance to full engine and transmission rebuilds).
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution (designed for clear viewing and printing of diagrams and text).
Binding Type
Binding:
Not applicable (downloadable format).
Paper Type
Paper Type:
Not applicable (digital format).
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE
Engine Type:
Inline-4 cylinder, DOHC, 16-valve, Naturally Aspirated
Displacement:
1.3 Liters (1298 cc)
Performance
Horsepower:
Approx. 82-86 hp @ 6000 rpm (varies slightly by market and year)
Torque:
Approx. 115-120 Nm @ 3200-4000 rpm (varies slightly by market and year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU:
Engine Control Unit (ECU) with diagnostic capabilities (OBD-II compliant for later models).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Transfer Case:
Permanent 4WD system with viscous coupling center differential (on 4WD models).
📐 Dimensions
Exterior
Length:
Approx. 3,900-4,030 mm (varies by body style - 3-door vs. 5-door)
Width:
Approx. 1,695 mm
Height:
Approx. 1,655-1,700 mm (varies by roof rack/trim)
Wheelbase:
Approx. 2,430 mm
Weights
Curb Weight:
Approx. 1,100 - 1,250 kg (depending on drivetrain and body style)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited comprehensive independent crash test data available for this specific generation and model, typical for vehicles of this era and market segment. Owner's manual may provide basic safety feature information.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trim levels or optional.
Traction Control:
Traction control systems were not commonly offered on this model.
Passive Features
Airbags:
Driver and passenger front airbags as standard or optional depending on market and trim.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants, three-point or lap belts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with CD player or cassette tape player, depending on trim and year. Aftermarket upgrades are common.
Speakers:
Typically 4-6 speakers.
Driver Assistance
Parking Sensors:
Not commonly equipped from factory on this generation.
Connectivity
Bluetooth:
Not available from factory; requires aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles or 6-12 months, whichever comes first (refer to manual for precise interval based on driving conditions).
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-60,000 miles depending on spark plug type (standard or platinum/iridium).
Fluid Specifications
Engine Oil:
API SG/SH or higher, SAE 10W-30 or 5W-30 (refer to manual for specific viscosity based on climate).
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Check manual for specific Toyota/Daihatsu approved coolant type.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 synthetic gear oil (check manual for precise specification).
Transmission Fluid Automatic:
Dexron III equivalent automatic transmission fluid (ATF) or specific Daihatsu ATF (check manual).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
ATF Dexron II/III equivalent or specific power steering fluid (check manual).
Known Issues
Common Problems:
Occasional issues may include minor oil leaks, exhaust system corrosion, suspension component wear (bushings, ball joints), and potential for starter motor issues. The 4WD system's viscous coupling can degrade over time if not maintained.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, historically focused on smaller, fuel-efficient vehicles, often with an emphasis on utility and affordability. They are known for their kei cars and compact SUVs.
Model Evolution
Terios Origins:
The Daihatsu Terios (J100 series) was introduced in 1997 as a compact SUV designed to offer off-road capabilities in a small package. The J102 represents a mid-cycle refresh or specific variant within this generation.
Production
Manufacturing Location:
Primarily manufactured in Japan. Also produced under license or as badge-engineered versions in other markets.
🏆 Awards & Recognition
Recognitions
Awards:
No widely publicized major automotive awards for the J102 Terios generation are readily available. Its appeal was more focused on practical utility and value.
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