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Daihatsu Terios J210 2006-2014 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J210 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Individuals seeking a reliable, affordable, and capable compact SUV for urban and light off-road use. Competitive Analysis Key Competitors: Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Nissan X-Trail (early models) Key Features Powertrain Options: Primarily known for its durable 1.5L and 1.3L inline-4 petrol engines, often paired with a selectable 4WD system. Body Style: Compact five-door SUV with a distinctive upright stance. Utility: Offers a practical interior with versatile seating and a decent-sized cargo area for its class. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Component Overhaul Page Count Estimated Pages: Approximately 1000+ Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing system, lubrication system, cooling system Engine Electrical: Ignition system, fuel injection system (EFI), starter system, charging system, engine control unit (ECU) and sensors Transmission Drivetrain: Manual transmission, automatic transmission (if applicable), transfer case, differentials, driveshafts, axles, wheel hubs Suspension Steering: Front and rear suspension components, shock absorbers, springs, control arms, steering rack, power steering system Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System) if equipped, parking brake Electrical Body: Lighting system, power windows, central locking, wipers, horn, interior and exterior trim removal, body panel repair HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, component diagnosis Chassis Frame: Frame structure, collision repair guidelines, jacking and lifting points Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, wiring diagrams Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Major Repairs: Engine rebuilds, transmission overhaul, clutch replacement, suspension component replacement, brake system overhauls Component Replacement: Detailed steps for replacing virtually all major and minor mechanical and electrical components Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon drivability and system issues Electrical Diagnostics: Wiring diagrams, component testing procedures, continuity and resistance checks Torque Specifications: Precise torque values for all critical fasteners Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts Detail Level: Includes detailed diagrams, exploded views, service bulletins, and specifications for all repair and maintenance procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text content for quick information retrieval Print Quality Printability: Printable pages for hard-copy reference Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Examples: K3-VE (1.3L), 3SZ-VE (1.5L) Displacement Common: 1.5 Liters (1495 cc) Configuration: Inline 4-cylinder, DOHC, 16-valve Bore Stroke Common: Approx. 72.0 mm x 91.8 mm (for 1.5L) Performance Horsepower Common: Approximately 102-109 PS (75-80 kW) @ 6000 rpm (for 1.5L) Torque Common: Approximately 13.4-14.0 kgf·m (131-137 Nm) @ 4400 rpm (for 1.5L) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-point Injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) Emissions Control: Catalytic converter, Oxygen sensors (Lambda sensors) 🔧 Transmission Standard Type Common: 5-speed Manual Transmission Optional Type Optional: 4-speed Automatic Transmission (INVECS-II or similar) Features Drive System: Selectable Four-Wheel Drive (4WD) with a center differential lock, and often a 2WD mode. Gear Ratios: Specific gear ratios are detailed within the manual for both manual and automatic transmissions. Transfer Case: Integrated transfer case for 4WD systems, often with a low-range gear selection. 📐 Dimensions Exterior Length: Approx. 4,055 mm Width: Approx. 1,690 mm Height: Approx. 1,700 mm Wheelbase: Approx. 2,430 mm Ground Clearance: Approx. 195 mm (unladen) Interior Seating Capacity: 5 Seats Cargo Cargo Volume: Varies with rear seat configuration, typically around 300-400 liters behind the rear seats. Weights Curb Weight Common: Approx. 1,200 - 1,300 kg (depending on drivetrain and equipment) Gross Vehicle Weight Rating Gvwr: Specified in manual, typically around 1,600 kg 🛡️ Safety Features Ratings Crash Test Results: Varies by region and testing body; early models may have limited data by modern standards. The manual will detail any available safety system information. Active Features Braking System: Front ventilated disc brakes, rear drum brakes are common. ABS may be an option or standard on higher trims. Stability Control: Electronic Stability Control (ESC) or Vehicle Stability Control (VSC) may be present on later or higher-specification models. Passive Features Airbags: Driver and front passenger airbags are standard. Side airbags and curtain airbags may be optional or absent depending on market and trim. Seat Belts: Three-point seat belts for all occupants, pre-tensioners for front seats. Child Seat Anchors: ISOFIX or LATCH child seat anchor points likely present. 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD player with speakers. Higher trims might offer auxiliary input...
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SKU: 33221
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Daihatsu Terios J210 2006-2014 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Code:
J210
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Target Audience:
Individuals seeking a reliable, affordable, and capable compact SUV for urban and light off-road use.
Competitive Analysis
Key Competitors:
Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Nissan X-Trail (early models)
Key Features
Powertrain Options:
Primarily known for its durable 1.5L and 1.3L inline-4 petrol engines, often paired with a selectable 4WD system.
Body Style:
Compact five-door SUV with a distinctive upright stance.
Utility:
Offers a practical interior with versatile seating and a decent-sized cargo area for its class.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics, Component Overhaul
Page Count
Estimated Pages:
Approximately 1000+
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing system, lubrication system, cooling system
Engine Electrical:
Ignition system, fuel injection system (EFI), starter system, charging system, engine control unit (ECU) and sensors
Transmission Drivetrain:
Manual transmission, automatic transmission (if applicable), transfer case, differentials, driveshafts, axles, wheel hubs
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, control arms, steering rack, power steering system
Brakes:
Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System) if equipped, parking brake
Electrical Body:
Lighting system, power windows, central locking, wipers, horn, interior and exterior trim removal, body panel repair
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant handling, component diagnosis
Chassis Frame:
Frame structure, collision repair guidelines, jacking and lifting points
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, wiring diagrams
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Major Repairs:
Engine rebuilds, transmission overhaul, clutch replacement, suspension component replacement, brake system overhauls
Component Replacement:
Detailed steps for replacing virtually all major and minor mechanical and electrical components
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon drivability and system issues
Electrical Diagnostics:
Wiring diagrams, component testing procedures, continuity and resistance checks
Torque Specifications:
Precise torque values for all critical fasteners
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts
Detail Level:
Includes detailed diagrams, exploded views, service bulletins, and specifications for all repair and maintenance procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval
Print Quality
Printability:
Printable pages for hard-copy reference
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
K3-VE (1.3L), 3SZ-VE (1.5L)
Displacement Common:
1.5 Liters (1495 cc)
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Bore Stroke Common:
Approx. 72.0 mm x 91.8 mm (for 1.5L)
Performance
Horsepower Common:
Approximately 102-109 PS (75-80 kW) @ 6000 rpm (for 1.5L)
Torque Common:
Approximately 13.4-14.0 kgf·m (131-137 Nm) @ 4400 rpm (for 1.5L)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) / Multi-point Injection (MPI)
Fuel Type:
Unleaded Petrol (Gasoline)
Emissions Control:
Catalytic converter, Oxygen sensors (Lambda sensors)
🔧 Transmission
Standard
Type Common:
5-speed Manual Transmission
Optional
Type Optional:
4-speed Automatic Transmission (INVECS-II or similar)
Features
Drive System:
Selectable Four-Wheel Drive (4WD) with a center differential lock, and often a 2WD mode.
Gear Ratios:
Specific gear ratios are detailed within the manual for both manual and automatic transmissions.
Transfer Case:
Integrated transfer case for 4WD systems, often with a low-range gear selection.
📐 Dimensions
Exterior
Length:
Approx. 4,055 mm
Width:
Approx. 1,690 mm
Height:
Approx. 1,700 mm
Wheelbase:
Approx. 2,430 mm
Ground Clearance:
Approx. 195 mm (unladen)
Interior
Seating Capacity:
5 Seats
Cargo
Cargo Volume:
Varies with rear seat configuration, typically around 300-400 liters behind the rear seats.
Weights
Curb Weight Common:
Approx. 1,200 - 1,300 kg (depending on drivetrain and equipment)
Gross Vehicle Weight Rating Gvwr:
Specified in manual, typically around 1,600 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by region and testing body; early models may have limited data by modern standards. The manual will detail any available safety system information.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes are common. ABS may be an option or standard on higher trims.
Stability Control:
Electronic Stability Control (ESC) or Vehicle Stability Control (VSC) may be present on later or higher-specification models.
Passive Features
Airbags:
Driver and front passenger airbags are standard. Side airbags and curtain airbags may be optional or absent depending on market and trim.
Seat Belts:
Three-point seat belts for all occupants, pre-tensioners for front seats.
Child Seat Anchors:
ISOFIX or LATCH child seat anchor points likely present.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD player with speakers. Higher trims might offer auxiliary input or slightly upgraded audio components.
Display:
Minimalist dashboard with essential analog gauges and warning lights. No central infotainment screen on base models.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option or standard on certain trims.
Traction Control:
Traction Control System (TCS) may be integrated with ESC on some models.
Connectivity
Auxiliary Input:
Auxiliary audio input jack may be present on the stereo system for connecting external devices.
Usb Port:
USB ports are not standard on most models of this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Every 10,000 km or 12 months, whichever comes first. Manual provides specific details based on driving conditions.
Air Filter Replacement:
Check every 20,000 km, replace as needed or every 40,000 km. Manual specifies inspection criteria.
Spark Plug Replacement:
Approx. 40,000-60,000 km for standard spark plugs, refer to manual for specific type and interval.
Coolant Replacement:
First replacement at 160,000 km, then every 80,000 km. Manual details specific coolant type (e.g., Toyota Super Long Life Coolant).
Transmission Fluid Change Atf:
Manual transmission: Check periodically, replace if contaminated. Automatic transmission: Every 80,000 km (severe use) or 100,000 km (normal use). Manual specifies ATF type.
Fluid Specifications
Engine Oil Spec:
API SL or SM, ILSAC GF-3 or GF-4. Viscosity: 5W-30 recommended, 0W-20 or 10W-30 also acceptable depending on climate (refer to manual for precise range).
Engine Oil Capacity:
Approx. 3.9 liters (with filter) for 1.5L engine.
Brake Fluid Spec:
DOT 3 or DOT 4.
Power Steering Fluid Spec:
DEXRON II or III compatible ATF or specific Daihatsu power steering fluid.
Transfer Case Oil Spec:
API GL-4 SAE 75W-90 Gear Oil.
Differential Oil Spec:
API GL-5 SAE 75W-90 Gear Oil.
Known Issues
Engine Performance Minor:
Occasional minor hesitation at low RPMs, sometimes related to ignition or fuel system maintenance. Manual addresses troubleshooting.
Suspension Wear:
Due to its compact SUV nature and potential off-road use, suspension components like bushings and ball joints can wear over time. Manual details inspection and replacement.
Rear Differential Noise:
In 4WD models, occasional reports of minor noise from the rear differential; often related to fluid levels or wear. Manual covers diagnosis.
HVAC System Performance:
Like many vehicles of this era, potential for reduced A/C performance or minor leaks in the HVAC system over time. Manual provides diagnostic steps.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd., a subsidiary of Toyota Motor Corporation, renowned for its small and efficient vehicles.
Model Evolution
Generation J210:
The J210 represents the second generation of the Daihatsu Terios, launched in 2006, offering a more modern design and improved features compared to its predecessor.
Shared Platform:
The second-generation Terios (J210) shares its platform with the Toyota Rush, a popular mini SUV in various Asian markets.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with potential assembly in other global locations depending on market.
Production Period For J210:
2006 - 2014 (as covered by this manual)
🏆 Awards & Recognition
Recognitions
Segment Performance:
Praised for its value proposition, fuel efficiency (relative to its SUV class at the time), and compact maneuverability.
Ratings
Reliability Perception:
Generally considered a reliable vehicle, especially with proper maintenance, benefiting from Toyota's engineering influence.
Certifications
Emissions Standards:
Designed to meet prevailing emissions standards of the target markets during its production years.
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