INTRODUCTION
SAFETY NOTES
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS
LIFTING INSTRUCTIONS
HOW THE MANUAL IS STRUCTURED
HOW TO CONSULT THE MANUAL
HOW TO USE AND UPDATE THE MANUAL
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS
SPECIAL TOOLS
CONVERSION FACTORS
SECTION 10
1. TRANSMISSION
2. BRAKING SYSTEM
3. HYDRAULIC FRONT AXLE SUSPENSION
4. FRONT AXLE
5. HYDRAULIC SYSTEM
SECTION 20
OPERATORS MANUAL SERDIA (LEVEL III)
OPERATORS MANUAL EDS (Electronic Diagnosis System)
ALL ROUND TESTER MANUAL - MK3 80-105 SERIES
SECTION 30
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING
TOP VIEW OF WIRING AND PIPES
VIEW OF UPPER WIRING AND PIPES
PIPES ON RIGHT-HAND SIDE
TOP VIEW OF REAR PIPES
DETAIL OF AIR TRAILER BRAKING SYSTEM
ENGINE HOOD AND LAMP ASSEMBLIES
BATTERY
CAB ACCESS STEPS
BATTERY SUPPORT
STARTER MOTOR
ALTERNATOR
ALTERNATOR DRIVEBELT
FAN
COMPRESSOR DRIVEBELT
AIR COMPRESSOR (for air trailer braking)
AIR RESERVOIRS (for version with air trailer braking only)
AIR BRAKING SYSTEM VALVES
TRAILER AIR BRAKES COUPLING HEADS
HYDRAULIC TRAILER BRAKING VALVES
AIR CONDITIONING SYSTEM
AIR CONDITIONING COMPRESSOR
RECEIVER-DRIER
CONDENSER ASSEMBLY (The figures depict models with 6-cylinder engines)
GEARBOX OIL/FUEL COOLERS
RADIATOR
EXPANSION TANK
INTERCOOLER (4-cylinder models)
COMPLETE RADIATOR/COOLERS ASSEMBLY
FLEXIBLE COUPLING OF THE FRONT PTO
TURBOCHARGER
AIR INLET PIPE
AIR CLEANER
EXHAUST PIPE
SILENCER
4WD PROPELLER SHAFT (Version without front suspension)
4WD PROPELLER SHAFT (Version with front suspension)
BRAKE MASTER CYLINDERS
BLEEDING THE BRAKING SYSTEM
BRAKE LIGHT SWITCHES
POWER STEERING UNIT
FRONT WHEELS
FRONT FENDERS
REAR WHEELS
LIFT VALVE BLOCK
FRONT LIFT CYLINDERS
FRONT LIFT ASSEMBLY
FRONT PTO ASSEMBLY
FRONT SUSPENSION CYLINDERS (Where fitted)
FRONT AXLE AND SWINGING SUPPORT (Versions with front suspension)
FRONT SUSPENSION VALVES
FRONT SUSPENSION POSITION SENSOR
REINFORCING SIDE MEMBERS (For versions with front lift only)
FRONT CARRIER (Versions with front suspension)
ACCELERATOR POTENTIOMETER
FUEL TANK
GEARBOX GEAR PUMP
POWER STEERING - LIFT AND HYDRAULIC SERVICES PUMPS
SUPPLY VALVE FOR THE FRONT SUSPENSION CONTROL VALVE
CONTROL VALVE ASSEMBLIES
AUXILIARY CONTROL VALVE STACK
LIFT CYLINDERS
TESTING THE LIFT POSITION SENSOR
LIFT POSITION SENSOR
LIFT DRAFT SENSOR
DRIVERS SEAT
STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL
STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER
CENTRE CONSOLE AND SHROUD
RIGHT-HAND CONSOLE
LEFT-HAND CONSOLE
LIFT, FRONT SUSPENSION AND TRANSMISSION ELECTRONIC CONTROL UNITS
FUSE AND RELAY BOARD
ENGINE ECU
CLUTCH PEDAL AND RELATED DEVICES
CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES AND THE PTO
PTO ENGAGEMENT AND SELECTION CONTROL CABLES
AUXILIARY SERVICE VALVE CONTROL CABLES
PARKING BRAKE SWITCH
CLIMATE CONTROL PANEL
HEATER VALVE
HEATER MATRIX
AIR CONDITIONING EVAPORATOR
RIGHT-HAND AIR CONDITIONING FAN
LEFT-HAND AIR CONDITIONING FAN
PARKING BRAKES
CAB DOOR CABLE
TRAILER BRAKING AIR PRESSURE GAUGE
TRANSMISSION STATUS DISPLAY
CAB
ENGINE AND TRANSMISSION
SECTION 40
THE STRUCTURE OF THE UNIT
HOW TO CONSULT THE UNIT
1. INTRODUCTION
2. INDICES
3. COMPONENTS
4. SYSTEMS
5. LAYOUTS, ELECTRICAL WIRING DIAGRAMS, CONNECTOR POSITIONS
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