🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2002 Codes Platform: NS (Short Wheelbase) Body Style: Minivan 👋 Introduction Market Position Segment: Mid-size minivan, family vehicle Competitive Analysis Competitors: Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture Key Features Value Proposition: Affordable family transport with practical interior space and utility. Manual Purpose Target Audience: Professional technicians, DIY enthusiasts, fleet maintenance personnel 📋 Manual Details Coverage Areas Scope: Complete Factory Service Manual Page Count Pages: Approximately 2000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Printed Book 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emission controls, starting, charging Transmission Systems: Automatic transmission (41TE/42LE), manual transmission (if applicable), clutch (if applicable), transfer case (if applicable) Chassis Systems: Steering, suspension (front and rear), brakes (hydraulic, ABS), wheels, tires Electrical Systems: Body electrical, lighting, instruments, gauges, power accessories, climate control, power distribution, multiplex systems Body And Interior: Body panels, doors, windows, seats, interior trim, safety restraints, liftgate/tailgate Procedures Included Maintenance Tasks: Oil changes, fluid checks and replacement, filter replacements, spark plug replacement, brake pad replacement, belt inspection and replacement Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, electrical schematic analysis Repair Procedures: Component removal and installation, internal component repair, system overhauls, bodywork and collision repair basics Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Comprehensive: Covers from basic maintenance to major component overhauls and diagnostics. 📊 Manual Specifications File Format Print Quality: High-quality print, clear and legible text, sharp diagrams Binding Type Binding: Professional binding (e.g., perfect bound, spiral bound for lay-flat use) Paper Type Paper Stock: Durable, high-quality paper suitable for workshop environments ⚙️ Engine Specifications Primary Engine Engine Type 1: 3.3L (3301cc) OHV V6 (EGA) Bore X Stroke 1: 3.77 x 3.07 inches (96.0 x 78.0 mm) Compression Ratio 1: 9.1:1 Horsepower 1: 180 hp @ 5000 rpm (approx.) Torque 1: 205 lb-ft @ 3600 rpm (approx.) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Variants Available Engines: 3.3L V6 (Standard). Some export markets may have other options. 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Transmission Codes: 41TE / 42LE Features Transmission Features: Electronically controlled, overdrive, torque converter lock-up Fluid Specifications Transmission Fluid Type: ATF+4 (Chrysler) Transmission Fluid Capacity: Approximately 8.0 quarts (7.6 liters) for a drain and fill 📐 Dimensions Exterior Wheelbase: 112.1 inches (2847 mm) Length: 189.2 inches (4806 mm) Width: 72.0 inches (1829 mm) Height: 68.5 inches (1740 mm) Cargo Cargo Volume Behind 3Rd Row: Approx. 27.0 cu ft Cargo Volume Behind 2Nd Row: Approx. 83.0 cu ft Cargo Volume Max: Approx. 150.0 cu ft Weights Curb Weight Est: 4,000 - 4,300 lbs (1814 - 1950 kg), depending on configuration Gross Vehicle Weight Rating Est: 5,600 lbs (2540 kg) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3 Stars (19% probability) Active Features ABS: Standard Anti-lock Braking System (ABS) Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point seat belts in all seating positions Child Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player, optional Infinity speaker system. Rear Entertainment: Optional rear-seat entertainment system (VHS player). Driver Assistance Cruise Control: Standard cruise control Keyless Entry: Optional keyless entry system Connectivity Power Accessories: Power windows, power door locks, power mirrors 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles (4,800-12,000 km) or 6 months, depending on oil type and driving conditions (refer to owner's manual for specifics). Transmission Fluid Change: Every 30,000-60,000 miles (48,000-96,000 km) or as recommended. Spark Plug Replacement: Approximately 100,000 miles (160,000 km) with platinum-tipped plugs. Fluid Specifications Engine Oil Type: SAE 5W-30 (API Service SG or higher, Chrysler MS-6395) Coolant Type: Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, or equivalent meeting Chrysler MS-9769 Brake Fluid Type: DOT 3 Known Issues Common Problem 1: Transmission solenoid failures (especially in 41TE/42LE transmissions), leading to shifting problems. Common Problem 2: Water pump leaks, especially the seal. Common Problem 3: Rear main crankshaft seal leaks. Common Problem 4: Evaporative Emission (EVAP) system leaks, often due to cracked hoses or faulty vent valve. Common Problem 5: Suspension component wear (e.g., ball joints, control arm bushings). 📚 Vehicle History Brand Heritage Dodge History: Dodge has a long history in automotive manufacturing, known for a range of vehicles from performance cars to trucks and vans. Model Evolution Caravan Lineage: The Dodge Caravan (and its Plymouth Voyager/Chrysler Voyager siblings) pioneered the minivan segment in the early 1980s, revolutionizing family transportation. Generation: The 2001-2007 generation represented a significant redesign from the previous NS platform, offering improved styling and features. Production Manufacturing Plant: Windsor, Ontario, Canada 🏆 Awards & Recognition Recognitions Past Awards: While specific awards for the 2002 model year are less documented, the Caravan...
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player, optional Infinity speaker system.
Rear Entertainment:
Optional rear-seat entertainment system (VHS player).
Driver Assistance
Cruise Control:
Standard cruise control
Keyless Entry:
Optional keyless entry system
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (4,800-12,000 km) or 6 months, depending on oil type and driving conditions (refer to owner's manual for specifics).
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) or as recommended.
Spark Plug Replacement:
Approximately 100,000 miles (160,000 km) with platinum-tipped plugs.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Service SG or higher, Chrysler MS-6395)
Coolant Type:
Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, or equivalent meeting Chrysler MS-9769
Brake Fluid Type:
DOT 3
Known Issues
Common Problem 1:
Transmission solenoid failures (especially in 41TE/42LE transmissions), leading to shifting problems.
Common Problem 2:
Water pump leaks, especially the seal.
Common Problem 3:
Rear main crankshaft seal leaks.
Common Problem 4:
Evaporative Emission (EVAP) system leaks, often due to cracked hoses or faulty vent valve.
Common Problem 5:
Suspension component wear (e.g., ball joints, control arm bushings).
📚 Vehicle History
Brand Heritage
Dodge History:
Dodge has a long history in automotive manufacturing, known for a range of vehicles from performance cars to trucks and vans.
Model Evolution
Caravan Lineage:
The Dodge Caravan (and its Plymouth Voyager/Chrysler Voyager siblings) pioneered the minivan segment in the early 1980s, revolutionizing family transportation.
Generation:
The 2001-2007 generation represented a significant redesign from the previous NS platform, offering improved styling and features.
Production
Manufacturing Plant:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Past Awards:
While specific awards for the 2002 model year are less documented, the Caravan platform consistently received praise for its practicality and affordability in earlier years.
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