DODGE CARAVAN 2002 (RG PLATFORM) Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2002 Codes Platform Code: RG 👋 Introduction Market Position Segment: Minivan Target Audience: Families, commercial users Competitive Analysis Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Mercury Villager Key Features Versatility: Flexible seating, ample cargo space, family-friendly features Powertrain Options: Reliable V6 engines, proven automatic transmissions Value Proposition: Affordable and practical transportation solution 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Procedures Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: 3.3L V6 (EGA), 3.8L V6 (GSA) Transmission: 4-Speed Automatic (41TE, 42LE) Brakes: Front Disc / Rear Drum, ABS Suspension: Front MacPherson Strut, Rear Torsion Beam Axle Steering: Power Rack and Pinion Electrical: All circuits, including lighting, instruments, body controls, starting and charging HVAC: Heating, Ventilation, and Air Conditioning Body: Body panels, doors, interior trim, glass, exterior moldings Restraint Systems: Airbags, Seatbelts Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Troubleshooting: Diagnostic procedures for common faults and DTCs (Diagnostic Trouble Codes) Repair: Component removal, installation, overhaul, and adjustments Diagnostics: On-board diagnostics (OBD-II), scan tool usage, wiring diagrams Specifications: Torque values, clearances, fluid capacities, electrical specifications Technical Depth Depth: Comprehensive, from basic checks to complete overhauls and diagnostics 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine 1: 3.3L SOHC V6 (EGA) Engine 1 Displacement: 3301 cc Engine 1 Bore X Stroke: 93.0 mm x 81.0 mm Engine 1 Compression Ratio: 9.1:1 Engine 1 Horsepower: 158 hp @ 4600 rpm Engine 1 Torque: 195 lb-ft @ 3200 rpm Optional Engine Engine 2: 3.8L SOHC V6 (GSA) Engine 2 Displacement: 3778 cc Engine 2 Bore X Stroke: 96.0 mm x 87.0 mm Engine 2 Compression Ratio: 8.9:1 Engine 2 Horsepower: 180 hp @ 4400 rpm Engine 2 Torque: 230 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Sequential Multiport Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (41TE/42LE) Optional Transmission Options: N/A (Standard Across Range) Features Transmission Fluid: ATF+4 (Mopar) Transmission Cooling: External transmission fluid cooler 📐 Dimensions Exterior Length: Approx. 193.4 inches Width: Approx. 76.2 inches Height: Approx. 67.5 inches Wheelbase: Approx. 112.1 inches Interior Seating Capacity: 7-8 Passengers Cargo Cargo Volume Behind 3Rd Row: Approx. 45.4 cu ft Cargo Volume Behind 2Nd Row: Approx. 85.0 cu ft Cargo Volume Max: Approx. 147.0 cu ft Weights Curb Weight Est: 4000 - 4300 lbs Gross Vehicle Weight Rating Est: 5700 - 5900 lbs 🛡️ Safety Features Ratings NHTSA Rollover Rating 2002: Four out of five stars Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control (TCS) on some models Passive Features Airbags: Driver and front passenger airbags Seat Belts: 3-point seat belts for all outboard seating positions, 2-point center rear seat belt Child Safety: Rear door child safety locks, LATCH child seat anchor system (later production models) 💡 Technology Features Infotainment Audio System: AM/FM Cassette/CD player, optional premium audio systems Rear Entertainment: Optional rear seat entertainment system (VCR/DVD player with integrated screen) Driver Assistance Cruise Control: Standard cruise control Power Features: Available power windows, power locks, power sliding door, power liftgate Connectivity Oem Connectivity: Limited by modern standards; primarily analog systems 🔧 Maintenance Service Intervals Oil Change: Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions) Air Filter Replacement: Every 15,000-30,000 miles or as needed Spark Plug Replacement: Platinum tipped: 100,000 miles (3.3L/3.8L) Transmission Fluid Change: Every 30,000-60,000 miles or annually, depending on usage Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified) Engine Oil Capacity: 4.5 quarts (4.3 L) with filter (3.3L/3.8L) Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, 50/50 mix with distilled water Coolant Capacity: Approx. 12.1 quarts (11.5 L) Brake Fluid Type: DOT 3 Known Issues Common Problem 1: Transmission solenoid pack failure (often leading to harsh shifting or failure to shift) Common Problem 2: EGR valve clogging (leading to rough idle, stalling, check engine light) Common Problem 3: Power sliding door mechanism issues (stiff operation, failure to open/close) Common Problem 4: Blend door actuator failure in HVAC system (affecting temperature control) Common Problem 5: Rear axle bearing noise or failure 📚 Vehicle History Brand Heritage Brand: Dodge, a division of Chrysler Corporation (later DaimlerChrysler) Model Evolution Generation: Third Generation (1996-2000) and Fourth Generation (2001-2007) shared platforms, with the 2002 model being part of the updated fourth generation (RG) Significant Updates 2002: Minor styling refresh, updated interior options, improved safety features Production Manufacturing Plant: Windsor Assembly Plant, Windsor, Ontario, Canada Production Years For Rg Platform: 2001-2007 🏆 Awards & Recognition Recognitions Consumer Guide Best...