🏷️ Basic Information Identification Make: Dodge Model: Caravan Years Covered: 2004, 2005, 2006, 2007 Codes Platform: NS (Third Generation) 👋 Introduction Market Position Vehicle Segment: Minivan, a segment known for practicality, family hauling, and versatility. The Dodge Caravan was a dominant player in this market. Competitive Analysis Competitors: Primary competitors included the Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Uplander, and the Kia Sedona. The Caravan often competed on price and feature packaging. Key Features Versatility: Known for its flexible interior seating arrangements (e.g., Stow 'n Go from 2005 onwards), ample cargo space, and comfortable ride. Value Proposition: Often positioned as a more affordable alternative to some Japanese competitors while offering robust functionality. 📋 Manual Details Coverage Areas All Models And Trims: Yes, covers all variations including standard, long wheelbase (Grand Caravan), and potential special editions within the specified years. Page Count Estimated Pages: Over 2000 pages (typical for comprehensive service manuals of this era). Manual Type Type: Factory Service Manual / Repair Manual Accuracy: Vehicle-specific, derived from OEM factory service data, not generic DIY guides. Language Language: English Format Format: Digital (e.g., PDF, CD-ROM) or Printed Bound Book (depending on specific product offering). 📖 Manual Coverage Systems Covered Engine: All gasoline engines, including major repairs, diagnostics, and specifications. Covers timing belt/chain replacement, cylinder head removal/installation, piston/ring service, crankshaft and bearing service, lubrication system, cooling system. Transmission: Automatic Transmissions (e.g., 40TE/41TE, 42LE, 45RFE). Covers diagnostics, fluid service, seal replacement, valve body service, torque converter replacement, complete overhaul procedures. Brakes: Hydraulic brake system, Anti-lock Braking System (ABS). Covers brake fluid replacement, caliper/wheel cylinder service, brake line inspection/replacement, ABS sensor diagnostics, rotor/pad replacement. Steering Suspension: Power steering system, front and rear suspension components, steering linkage. Covers Strut replacement, ball joint service, tie rod end replacement, power steering pump/rack and pinion service, wheel alignment specifications. Electrical System: Battery, charging system (alternator), starting system (starter), ignition system, lighting, instruments, power accessories, body control module (BCM), fuse box diagrams, wiring diagrams. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system. Covers refrigerant handling, compressor service, condenser/evaporator service, blower motor replacement, temperature control system diagnostics. Body And Interior: Body panel removal/installation, door hardware, glass replacement, interior trim, seat mechanisms, headliner, body sealant and corrosion protection, chassis electrical. Diagnostics Troubleshooting: Extensive troubleshooting charts and diagnostic procedures for all major systems, including drivability issues, electrical faults, and mechanical failures, often referencing OBD-II diagnostic trouble codes (DTCs). Procedures Included Maintenance: Scheduled maintenance tasks, fluid checks and changes, filter replacements, lubrication points, tire rotation, brake inspection. Repair: Step-by-step repair procedures for virtually every component and system, including detailed instructions for disassembly, component replacement, and reassembly. Diagnostics: Systematic diagnostic approaches, symptom-based troubleshooting, wiring diagram interpretation, using diagnostic tools. Specifications: Torque specifications for fasteners, engine data (bore, stroke, compression ratio), electrical specifications, fluid capacities, tire pressures, alignment angles, diagnostic data. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine and transmission overhauls, including intricate electrical system diagnostics and body repair. 📊 Manual Specifications File Format Searchability: Typically fully searchable text if digital format (PDF), allowing quick access to specific topics. Print Quality Illustrations: High-quality diagrams, exploded views, and illustrations to guide complex procedures. Binding Type Binding: If printed: Perfect bound or spiral bound for durability and ease of use in a workshop environment. Paper Type Durability: If printed: High-quality, durable paper designed to withstand workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L DOHC I4 (less common in later years of this generation), 3.3L OHV V6, 3.8L OHV V6, 4.0L SOHC V6 (introduced later in the generation for some models). Performance 3.3L V6 Horsepower: Approximately 170-180 hp 3.3L V6 Torque: Approximately 200-210 lb-ft 3.8L V6 Horsepower: Approximately 200-215 hp 3.8L V6 Torque: Approximately 230-240 lb-ft Fuel System Injection Type: Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPI). Engine Management Ignition System: Distributorless Ignition System (DIS) with coil-on-plug (COP) or coil pack configurations depending on the specific engine. 🔧 Transmission Standard Standard Transmission: 4-speed Automatic Transmission (e.g., 40TE/41TE, 42LE variants). Optional Optional Transmission: In later years, the 45RFE 4-speed automatic (and later 6-speed automatics for related models) became available, particularly with larger V6 engines. Features Transmission Control: Electronic controls with adaptive shift strategies. 📐 Dimensions Exterior Wheelbase: Standard: ~113 inches; Long Wheelbase (Grand Caravan): ~119 inches. Length: Varies by wheelbase, typically 189 inches (standard) to 201 inches (long). Weights Curb Weight: Approximately 4000-4500 lbs, depending on engine and configuration. Towing Capacity: Typically rated up to 3,800 lbs with optional towing package. 🛡️ Safety Features Ratings NHTSA Front Impact: Generally performed well, often receiving 4 or 5 stars for front driver and passenger impacts in NHTSA testing. IIHS Ratings: Good to Acceptable ratings in IIHS frontal and side impact tests for the era. Active Features ABS: Standard Anti-lock Braking System (ABS) on most models. Traction Control: Available Traction Control...