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2002 Neon PL Dodge Chrysler Service & Diagnostic Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 2002 Chassis Code: PL Codes Platform Code: PL 👋 Introduction Market Position Vehicle Segment: Compact Car Target Audience: Budget-conscious buyers, first-time car owners Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier Key Features Vehicle Selling Points: Affordability, fuel efficiency, surprisingly sporty handling for its class Manual Value Proposition: Enables DIY repairs and diagnostics, extending vehicle lifespan and reducing ownership costs. 📋 Manual Details Coverage Areas Primary Coverage: Service, Diagnostics, Parts Listing Secondary Coverage: Body Repair, Chassis Systems, Powertrain Page Count Service Manual Estimate: ~1000-1500 pages (estimated based on typical multi-volume manuals) Parts List Estimate: ~500-800 pages (estimated) Diagnostic Manuals Estimate: ~300-500 pages per manual (estimated) Manual Type Service Manual: Comprehensive repair and maintenance procedures Diagnostic Manual: Troubleshooting guides, circuit diagrams, diagnostic trouble codes (DTCs) Parts List: Illustrated parts catalog with part numbers Language Primary Language: English Format Primary Format: Print (physical manuals) Digital Availability: Potentially available in PDF format for digital purchase 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system Engine Performance: Fuel delivery, ignition system, emissions control, cooling system, air intake system Transmission Manual: Manual transmission service, clutch, synchronizers, gears, linkage Transmission Automatic: Automatic transmission service, torque converter, valve body, planetary gears, electronic controls Chassis Suspension: Front and rear suspension components, struts, shocks, control arms, coil springs, sway bars Chassis Steering: Steering gear, power steering pump, steering column, tie rods, rack and pinion Chassis Brakes: Brake system components, master cylinder, brake lines, calipers, rotors, drums, ABS system Electrical System: Battery, charging system, starting system, lighting, instrumentation, power accessories Electrical Diagnostics: Wiring diagrams, fuse box layouts, component testing, diagnostic trouble codes (DTCs), PCM, BCM Body Exterior: Body panels, doors, hood, trunk, bumpers, glass, mirrors, weatherstripping Body Interior: Seats, dashboard, trim panels, carpeting, headliner, airbags HVAC: Heating, ventilation, and air conditioning system components, refrigerant handling Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation Component Replacement: Brake pads, spark plugs, belts, hoses, battery, alternator, starter Troubleshooting: Systematic diagnosis of common and uncommon problems Diagnostic Testing: On-board diagnostics (OBD-II), scan tool usage, sensor testing, actuator testing Engine Overhaul: Detailed steps for engine disassembly, inspection, repair, and reassembly Transmission Rebuild: Step-by-step instructions for rebuilding both manual and automatic transmissions Suspension Alignment: Specifications and procedures for wheel alignment Electrical Repairs: Wiring harness repair, component diagnosis and replacement, module programming Body Repair: Panel replacement, dent repair, glass replacement, collision repair guidelines Technical Depth Depth Level: Professional Level Diagnostic Tools Required: OBD-II scan tool, multimeter, specialized diagnostic equipment Torque Specifications: Detailed torque values for all fasteners Clearances And Tolerances: Precise measurements for engine and drivetrain components Wiring Diagrams: Complete and detailed automotive wiring schematics Troubleshooting Charts: Flowcharts and symptom-based diagnostic trees Component Identification: Location of all major components and sensors 📊 Manual Specifications File Format Digital Format Spec: PDF (searchable text, bookmarked chapters for digital versions) Print Quality Print Quality Spec: High-resolution printing for clarity of diagrams and text Binding Type Binding Spec: Professional binding (e.g., saddle-stitch, perfect bound) for durability Paper Type Paper Spec: Durable paper stock to withstand shop use ⚙️ Engine Specifications Primary Engine Engine Code: EDZ (2.0L SOHC) Engine Type: Inline 4-Cylinder Displacement: 2.0 Liters (1996 cc) Bore X Stroke: 87.5 mm x 83.0 mm Compression Ratio: 9.5:1 Performance Horsepower: 132 hp @ 5600 rpm Torque: 130 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features Clutch Type: Hydraulically Actuated, Dry Single Plate (Manual) Automatic Transmission Control: Electronic Control Unit (ECU) integration 📐 Dimensions Exterior Wheelbase: 104.1 inches (2644 mm) Length: 174.9 inches (4442 mm) Width: 67.7 inches (1720 mm) Height: 55.5 inches (1410 mm) Weights Curb Weight Min: 2760 lbs (1252 kg) (Manual) Curb Weight Max: 2895 lbs (1313 kg) (Automatic) Cargo Trunk Volume: 13.1 cubic feet (371 liters) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: Not Rated (typical for era) NHTSA Passenger Front Impact: Not Rated (typical for era) IIHS Small Overlap Front: Poor (typical for era for this model) Active Features ABS: Available (standard on some trims) Traction Control: Not commonly available Passive Features Airbags Front: Driver and Front Passenger Airbags (Standard) Seatbelts: 3-point front and rear seat belts Child Seat Anchors: LATCH system (where applicable by design) 💡 Technology Features Infotainment Audio System: AM/FM Radio with CD player, optional cassette player. Speaker Configuration: Standard 4-speaker system, optional 6-speaker system. Driver Assistance Cruise Control: Standard on most trims Connectivity Power Windows: Available (power front, manual rear on base models) Power Locks: Available (standard on higher trims) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe duty);...
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Tipo: Car
Proveedor:
SKU: 333295
Colecciones: ALL Marine

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2002 Neon PL Dodge Chrysler Service & Diagnostic Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
2002
Chassis Code:
PL
Codes
Platform Code:
PL
👋 Introduction
Market Position
Vehicle Segment:
Compact Car
Target Audience:
Budget-conscious buyers, first-time car owners
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier
Key Features
Vehicle Selling Points:
Affordability, fuel efficiency, surprisingly sporty handling for its class
Manual Value Proposition:
Enables DIY repairs and diagnostics, extending vehicle lifespan and reducing ownership costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Diagnostics, Parts Listing
Secondary Coverage:
Body Repair, Chassis Systems, Powertrain
Page Count
Service Manual Estimate:
~1000-1500 pages (estimated based on typical multi-volume manuals)
Parts List Estimate:
~500-800 pages (estimated)
Diagnostic Manuals Estimate:
~300-500 pages per manual (estimated)
Manual Type
Service Manual:
Comprehensive repair and maintenance procedures
Diagnostic Manual:
Troubleshooting guides, circuit diagrams, diagnostic trouble codes (DTCs)
Parts List:
Illustrated parts catalog with part numbers
Language
Primary Language:
English
Format
Primary Format:
Print (physical manuals)
Digital Availability:
Potentially available in PDF format for digital purchase
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system
Engine Performance:
Fuel delivery, ignition system, emissions control, cooling system, air intake system
Transmission Manual:
Manual transmission service, clutch, synchronizers, gears, linkage
Transmission Automatic:
Automatic transmission service, torque converter, valve body, planetary gears, electronic controls
Chassis Suspension:
Front and rear suspension components, struts, shocks, control arms, coil springs, sway bars
Chassis Steering:
Steering gear, power steering pump, steering column, tie rods, rack and pinion
Chassis Brakes:
Brake system components, master cylinder, brake lines, calipers, rotors, drums, ABS system
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, power accessories
Electrical Diagnostics:
Wiring diagrams, fuse box layouts, component testing, diagnostic trouble codes (DTCs), PCM, BCM
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, mirrors, weatherstripping
Body Interior:
Seats, dashboard, trim panels, carpeting, headliner, airbags
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant handling
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation
Component Replacement:
Brake pads, spark plugs, belts, hoses, battery, alternator, starter
Troubleshooting:
Systematic diagnosis of common and uncommon problems
Diagnostic Testing:
On-board diagnostics (OBD-II), scan tool usage, sensor testing, actuator testing
Engine Overhaul:
Detailed steps for engine disassembly, inspection, repair, and reassembly
Transmission Rebuild:
Step-by-step instructions for rebuilding both manual and automatic transmissions
Suspension Alignment:
Specifications and procedures for wheel alignment
Electrical Repairs:
Wiring harness repair, component diagnosis and replacement, module programming
Body Repair:
Panel replacement, dent repair, glass replacement, collision repair guidelines
Technical Depth
Depth Level:
Professional Level
Diagnostic Tools Required:
OBD-II scan tool, multimeter, specialized diagnostic equipment
Torque Specifications:
Detailed torque values for all fasteners
Clearances And Tolerances:
Precise measurements for engine and drivetrain components
Wiring Diagrams:
Complete and detailed automotive wiring schematics
Troubleshooting Charts:
Flowcharts and symptom-based diagnostic trees
Component Identification:
Location of all major components and sensors
📊 Manual Specifications
File Format
Digital Format Spec:
PDF (searchable text, bookmarked chapters for digital versions)
Print Quality
Print Quality Spec:
High-resolution printing for clarity of diagrams and text
Binding Type
Binding Spec:
Professional binding (e.g., saddle-stitch, perfect bound) for durability
Paper Type
Paper Spec:
Durable paper stock to withstand shop use
⚙️ Engine Specifications
Primary Engine
Engine Code:
EDZ (2.0L SOHC)
Engine Type:
Inline 4-Cylinder
Displacement:
2.0 Liters (1996 cc)
Bore X Stroke:
87.5 mm x 83.0 mm
Compression Ratio:
9.5:1
Performance
Horsepower:
132 hp @ 5600 rpm
Torque:
130 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission
Features
Clutch Type:
Hydraulically Actuated, Dry Single Plate (Manual)
Automatic Transmission Control:
Electronic Control Unit (ECU) integration
📐 Dimensions
Exterior
Wheelbase:
104.1 inches (2644 mm)
Length:
174.9 inches (4442 mm)
Width:
67.7 inches (1720 mm)
Height:
55.5 inches (1410 mm)
Weights
Curb Weight Min:
2760 lbs (1252 kg) (Manual)
Curb Weight Max:
2895 lbs (1313 kg) (Automatic)
Cargo
Trunk Volume:
13.1 cubic feet (371 liters)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Not Rated (typical for era)
NHTSA Passenger Front Impact:
Not Rated (typical for era)
IIHS Small Overlap Front:
Poor (typical for era for this model)
Active Features
ABS:
Available (standard on some trims)
Traction Control:
Not commonly available
Passive Features
Airbags Front:
Driver and Front Passenger Airbags (Standard)
Seatbelts:
3-point front and rear seat belts
Child Seat Anchors:
LATCH system (where applicable by design)
💡 Technology Features
Infotainment
Audio System:
AM/FM Radio with CD player, optional cassette player.
Speaker Configuration:
Standard 4-speaker system, optional 6-speaker system.
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Windows:
Available (power front, manual rear on base models)
Power Locks:
Available (standard on higher trims)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe duty); 7,500 miles or 6 months (normal duty)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed.
Cabin Air Filter:
Inspect annually, replace as needed.
Spark Plugs:
Replace every 60,000 miles (Copper Plugs) or 100,000 miles (Platinum/Iridium if specified)
Transmission Fluid Manual:
Inspect for leaks; change fluid at 60,000-100,000 miles or if contaminated.
Transmission Fluid Automatic:
Change fluid and filter every 30,000-60,000 miles, depending on driving conditions.
Coolant Replacement:
Replace every 5 years or 100,000 miles.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API certified)
Engine Oil Capacity:
4.5 US quarts (4.3 liters) with filter
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Pink
Power Steering Fluid:
ATF+4 (Automatic Transmission Fluid Type 9602)
Brake Fluid:
DOT 3
Manual Transmission Fluid:
API GL-4 SAE 75W-90 Synthetic
Automatic Transmission Fluid:
ATF+4 (Automatic Transmission Fluid Type 9602)
Known Issues
Engine Mounts:
Premature wear of engine and transmission mounts leading to vibration.
Suspension Components:
Wear in ball joints, tie rod ends, and wheel bearings.
Oil Leaks:
Valve cover gasket and oil pan gasket leaks can occur over time.
Evaporative Emissions System:
Canister purge solenoid or vent valve failures leading to Check Engine Light.
Automatic Transmission:
Intermittent shifting issues or delayed engagement, often related to solenoid packs or fluid degradation.
📚 Vehicle History
Brand Heritage
Dodge Brand Focus:
Performance, sportiness, value
Model Evolution
First Generation:
1995-1999
Second Generation:
2000-2005 (This manual covers the early part of this generation)
Design Changes 2000:
Redesigned exterior and interior, improved chassis rigidity, updated powertrains.
Production
Manufacturing Location:
Belvidere, Illinois, USA
Production Span 2Nd Gen:
2000-2005
🏆 Awards & Recognition
Recognitions
Safety Award IIHS:
IIHS Top Safety Pick (Not applicable for this generation's frontal crash rating)
Value Award:
Kelley Blue Book Best Value Award (often cited for its class)
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