🏷️ Basic Information Identification Make: Chrysler/Dodge Model: Caravan/Grand Caravan/Town & Country/Voyager/Grand Voyager Model Year: 2004 Chassis Code Rs: RS Chassis Code Rg: RG 👋 Introduction Market Position Vehicle Segment: Minivan Competitive Analysis Key Competitors 2004: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture Key Features Versatility: Known for passenger and cargo hauling capability Engine Options: Wide range of engine choices for different needs 📋 Manual Details Coverage Areas Region Coverage: USA and Europe Manual Type Manual Type: Service Manual, Diagnostic Manuals, Parts List Format File Format: PDF Language Language: English Completeness Completeness: Comprehensive (multiple manuals included) 📖 Manual Coverage Systems Covered Engine Systems: 2.4L DOHC, 2.5L Diesel, 3.3L V6, 3.8L V6 Powertrain Diagnostics: Gasoline and Diesel Powertrain Diagnostic Manuals Transmission Systems: Automatic Transaxle 41-TE, Manual Transaxle T-850 Body Systems: Body Diagnostic Manual Chassis Systems: Chassis Diagnostic Manual Electrical Systems: Wiring diagrams included within Body/Chassis/Electrical sections Parts Information: RS Parts List, RG Parts List Component And System Index: Provided for easy navigation through the manual's content. Cooling System Diesel: Specific coverage for the Cooling system related to the 2.5L Turbo Diesel. Electrical Control Modules: Detailed information on Electronic Control Modules (ECMs/PCMs) and their functions. Engine Systems Details: In-depth coverage of various engine systems beyond basic diagnostics, likely including ignition, fuel, and air intake. Heated Systems: Coverage for heated systems, likely referring to heated seats, mirrors, or windshields depending on vehicle options. Ignition Control: Detailed procedures for ignition control systems, including spark plugs, coils, and timing. Instrument Cluster Diagnostics: Information related to the instrument cluster, including gauges, warning lights, and onboard diagnostics. Lighting Systems: Coverage of exterior and interior lamps, including diagnostics and replacement procedures. Message Systems: Information regarding vehicle message centers, warning chimes, and buzzer systems. Power Systems: Coverage of power windows, locks, mirrors, and seat adjustments. Restraint Systems: Detailed information on the Supplemental Restraint System (SRS), including airbag system diagnostics and safety precautions. Speed Control System: Information and diagnostic procedures for the cruise control system. Vehicle Theft Security: Coverage of the vehicle theft and security systems, including alarms and immobilizers. Wiper Washer Systems: Diagnostic and repair information for the windshield wiper and washer systems. Frame Bumpers: Information pertaining to the vehicle's frame structure and bumper systems. Fuel System Diagnostics: Detailed diagnostic procedures for the fuel system, including fuel pump, injectors, and lines. Steering System Diagnostics: Comprehensive coverage of the steering system, including power steering and alignment. Tire Wheel Specifications: Information related to tire sizes, pressures, and wheel specifications. Heating Air Conditioning: Detailed coverage of the HVAC system, including refrigerant, components, and diagnostics. Exhaust Turbocharger: Specific coverage for the exhaust system and turbocharger components, particularly for the diesel engine. Procedures Included Maintenance Procedures: Lubrication & Maintenance, Maintenance Schedules Diagnostic Procedures: Technical Diagnostic Procedures for all major systems Repair Procedures: Disassembly & Installation Procedures Troubleshooting: Comprehensive troubleshooting for all covered systems Emissions Control: Detailed procedures for Emissions Control systems, including specific coverage for the 2.5L diesel. Transmission Diagnostics: Dedicated manual for transmission diagnostics for both automatic and manual units. Technical Depth Depth: Complete Workshop Manual, Dealership Level Diagnostics and Repair 📊 Manual Specifications File Format Searchable Text: Yes Bookmarked PDF: Yes Printability: Print specific pages or entire manual Compatibility: Windows XP, Vista, 7, 8 and Mac Content Enhancements Illustrations Diagrams: Numerous Illustrations & Diagrams Links: All internal links work correctly Origin Manufacturer Written: Yes Professional Use: Used by Dealership Mechanics ⚙️ Engine Specifications Primary Engine 2.4L DOHc: 4-cylinder, 16-valve, dual overhead camshaft. Specific power figures vary by application, but typically in the 140-150 hp range. 2.5L Diesel: Turbocharged 4-cylinder diesel engine. Known for torque and fuel economy. Power output typically around 115-120 hp and significant torque. 3.3L 60° V-6: Overhead Valve (OHV) V6 engine. Common option, offering a balance of power and refinement. Power output typically in the 170-180 hp range. 3.8L 60° V-6: Overhead Valve (OHV) V6 engine. Larger displacement offering more power and torque for heavier loads. Power output typically in the 190-215 hp range. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Performance Engine Tuning: ECU controlled for optimal performance, emissions, and fuel economy. 🔧 Transmission Standard Automatic Transaxle: 41-TE Automatic Transaxle Optional Manual Transaxle: T-850 Manual Transaxle (less common) Features Electronic Control: Automatic transmissions are electronically controlled for shift quality and efficiency. 📐 Dimensions Exterior Vehicle Types: Standard wheelbase (Caravan, Voyager) and Long wheelbase (Grand Caravan, Grand Voyager, Town & Country) Weights Gross Vehicle Weight Rating: Varies by configuration, typically 5000-6000+ lbs 🛡️ Safety Features Ratings NHTSA Frontal Impact: Generally good to excellent for its era, refer to specific model year NHTSA reports for exact ratings. Passive Features Airbags: Standard front airbags; optional side airbags available on some trims. Seat Belts: All seating positions equipped with three-point seat belts. Active Features ABS: Anti-lock Braking System (ABS) standard on most models. Traction Control: Traction Control System (TCS) available on...