Suspension (front and rear), steering system, brake system (ABS, rear disc brakes), wheels, tires.
Electrical:
Wiring diagrams, lighting systems, power windows, door locks, mirrors, instrument cluster, audio systems, HVAC controls, starter, charging system, battery, fuses, relays, body control module (BCM).
Body:
Body and frame construction, exterior panels, doors, hood, tailgate, bumpers, interior trim, seats, glass, sunroof.
Procedures Included
Maintenance Procedures:
Oil and filter changes, coolant flushes, spark plug replacement, air filter replacement, belt inspections and replacement, brake pad/rotor replacement, tire rotation.
Repair Procedures:
Engine component replacement (e.g., alternator, water pump, starter), transmission service and repair, suspension component replacement (e.g., control arms, ball joints, struts), brake caliper and line replacement, power steering system service, HVAC system repair, electrical component diagnosis and replacement.
Diagnostic Procedures:
Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) interpretation, wiring harness testing, component testing procedures.
Special Tools And Techniques:
Identification and use of specialized tools required for specific repairs, torque specifications for critical fasteners, alignment procedures.
Technical Depth
Technical Depth:
Comprehensive, covering from basic maintenance to in-depth diagnostics and complete component overhauls. Includes detailed exploded views, schematics, and step-by-step repair instructions.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (typically, depending on PDF source)
Printable:
Yes
Print Quality
Diagram Clarity:
High (essential for accurate repairs)
Image Resolution:
Sufficient for visual identification of parts and procedures
Approx. 4000-4300 lbs (1814-1950 kg) depending on trim/drivetrain
Towing Capacity:
Generally not rated for towing, but check specific configurations.
🛡️ Safety Features
Ratings
NHTSA Front Driver Side Impact:
5 Stars (2005)
NHTSA Front Passenger Side Impact:
5 Stars (2005)
NHTSA Side Driver Front Seat:
5 Stars (2005)
NHTSA Side Passenger Front Seat:
5 Stars (2005)
NHTSA Side Driver Rear Seat:
5 Stars (2005)
NHTSA Side Passenger Rear Seat:
5 Stars (2005)
IIHS Front Overlap Crash Test:
Good (2005)
IIHS Side Impact Crash Test:
Good (2005)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional/Standard on some trims
Electronic Stability Control:
Optional/Standard on some trims (ESP)
Passive Features
Airbags:
Front airbags, optional side curtain airbags
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Infotainment Systems:
Optional Boston Acoustics or Infinity premium audio systems, Uconnect hands-free communication system (introduced later in the model run or as an option).
Auxiliary input for audio (may require aftermarket modification for newer devices), optional Bluetooth integration via Uconnect.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil used.
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement:
3.5L V6: Approx. 100,000 miles (160,000 km) with iridium plugs. 5.7L HEMI: Approx. 100,000 miles (160,000 km) with Multi-Displacement System (MDS) compatible plugs.
Transmission Fluid Change:
Every 60,000 to 100,000 miles (96,000 to 160,000 km) for automatic transmissions, or as per severe service schedule.
Fluid Specifications
Engine Oil Specification 3.5L:
SAE 5W-30, API SN or equivalent, Chrysler MS-6395
Engine Oil Specification 5.7L Hemi:
SAE 5W-20, API SN or equivalent, Chrysler MS-6395 (essential for MDS operation)
Transmission Fluid 42Rle:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid W5A580:
MB-Approval 236.10 or equivalent ATF (consult manual for exact specification and quantity).
Coolant Specification:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, typically HOAT type or equivalent (e.g., Pentofrost P-HO).
Known Issues
Common Issue Electrical Window Motors:
Early models experienced failure of power window regulators and motors.
Common Issue Suspension:
Worn ball joints, tie rod ends, and control arm bushings can lead to clunking noises and steering issues.
Common Issue Hemi Mds:
Potential issues with the Multi-Displacement System (MDS) lifters and solenoids, though generally robust with proper maintenance.
Common Issue Transmission 42Rle:
The 42RLE transmission can sometimes exhibit harsh shifting or torque converter shudder if not properly maintained.
Common Issue Interior Rattles:
Various interior trim pieces can develop rattles over time due to road vibrations.
📚 Vehicle History
Brand Heritage
Dodge Heritage Connection:
Built upon the legacy of Dodge's performance and muscle car heritage, adapting it to a modern wagon form factor.
Model Evolution
Model Introduction Year:
2003 (as a concept), 2004 (as a production model for 2004 MY in some markets, 2005 MY widely introduced)
Platform Sharing:
Shared the Chrysler LX platform with the Chrysler 300 and Dodge Charger.
Design Philosophy:
Revival of the wagon body style with an emphasis on American performance and bold styling.
Production
Production Years:
2004-2008
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Design Award:
Often cited for its distinctive and bold styling, representing a departure from conventional wagon designs.
Performance Recognition:
The SRT8 variant received acclaim for its powerful performance and handling capabilities within the wagon segment.
Ratings
Initial Market Reception:
Praised for its unique styling and performance options, particularly the HEMI V8 variants.
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