Dodge Magnum 2004 2005 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Dodge Model: Magnum Model Years: 2004, 2005 Body Style: 5-Door Station Wagon Codes Platform: Chrysler LX platform (LC) 👋 Introduction Market Position Segment: Mid-size/Large station wagon, often marketed towards performance and utility. Competitive Analysis Competitors 2004 2005: Subaru Outback, Ford Five Hundred Wagon, Chevrolet Impala SS (performance variant). Key Features Design Philosophy: Sporty styling for a wagon, powerful engine options, rear-wheel-drive bias available. Target Audience: Individuals seeking practicality with a dose of American muscle car heritage and performance. 📋 Manual Details Coverage Areas Primary Coverage: 2004-2005 Dodge Magnum Page Count Total Pages: 7289 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnostics, overhaul, and repair for all engine variants. Engine Electrical: Ignition system, fuel injection, sensors, actuators, ECU diagnostics, wiring diagrams. Transmission Automatic: Service and repair procedures for the 5-speed automatic transmission (e.g., NAG1). Transmission Manual: Details on any available manual transmission variants, clutch service. Brakes: Hydraulic system, ABS, EBD, brake pad/rotor replacement, caliper service, bleeding procedures. Suspension: Front and rear suspension components, alignment procedures, shock absorber/strut replacement. Steering: Power steering system, steering column, tie rod ends, rack and pinion service. Electrical Chassis: Lighting, wipers, horns, power windows, power seats, central locking. HVAC: Air conditioning system, heater core, blower motor, climate control diagnostics. Body Interior: Trim removal, seat removal, dashboard disassembly, interior component repair. Body Exterior: Door panel repair, bumper replacement, hood/trunk latch service, glass replacement. Fuel System: Fuel pump replacement, fuel filter service, fuel injector diagnostics, EVAP system. Exhaust System: Muffler, catalytic converter, exhaust pipe replacement, gasket service. Safety Systems: Airbag system diagnostics and replacement, seat belt service. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, coolant flushes, belt replacements. Troubleshooting: Diagnostic flowcharts for common symptoms and fault codes. Component Replacement: Step-by-step guides for replacing major and minor components. Diagnostic Procedures: Detailed instructions for using diagnostic tools and interpreting data. Torque Specifications: Precise torque values for critical fasteners across all systems. Wiring Diagrams: Comprehensive electrical schematics for all vehicle circuits. Technical Depth Depth: Extensive; covers basic maintenance to full engine and transmission rebuilds, advanced diagnostics, and electrical system troubleshooting. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution scans, suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: 2.7L V6 (EER), 3.5L V6 (EGJ), 5.7L V8 HEMI (EZD). Performance 2.7L V6: Approx. 190 hp @ 5600 rpm, 210 lb-ft @ 4000 rpm 3.5L V6: Approx. 250 hp @ 6400 rpm, 250 lb-ft @ 3800 rpm 5.7L V8 Hemi: Approx. 340 hp @ 5000 rpm, 390 lb-ft @ 4000 rpm Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Codes V6 2.7L Engine Code: EER V6 3.5L Engine Code: EGJ V8 5.7L Hemi Engine Code: EZD 🔧 Transmission Standard All Wheel Drive: Available on certain trims/engines, often paired with specific transmissions. Optional Rear Wheel Drive: Standard on most trims. Features Automatic Transmission: Chrysler W5A580 (NAG1) 5-speed automatic, electronically controlled. Manual Transmission: Not typically offered for these model years. Fluid Specifications Automatic Transmission Fluid: Chrysler ATF+4 (MS-9602) or equivalent. 📐 Dimensions Exterior Length: Approximately 197.6 inches (5019 mm) Width: Approximately 74.1 inches (1882 mm) Height: Approximately 59.7 inches (1516 mm) Wheelbase: Approximately 116.0 inches (2946 mm) Cargo Cargo Volume Behind Rear Seats: Approximately 34.0 cubic feet (0.96 m³) Cargo Volume With Rear Seats Folded: Approximately 71.0 cubic feet (2.01 m³) Weights Curb Weight Range: Approximately 3700-4300 lbs (1680-1950 kg), depending on engine and drivetrain. 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars (for 2004 model) NHTSA Front Impact Passenger: 5 Stars (for 2004 model) IIHS Front Offset Crash Test: Good (for 2004 model) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Electronic Traction Control (ETC) Electronic Stability Control: Available Electronic Stability Program (ESP) Passive Features Airbags: Standard front airbags, available front side-impact airbags. Seatbelts: 3-point seat belts with pretensioners. 💡 Technology Features Infotainment Audio System: Available Boston Acoustics premium audio, CD player, MP3 capability. Navigation: Optional factory navigation system. Driver Assistance Cruise Control: Standard electronic cruise control. Connectivity Power Accessories: Power windows, power locks, remote keyless entry, optional power liftgate. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions. Check manual for specifics. Air Filter Replacement: Check every 15,000 miles (24,000 km), replace as needed. Typically around 30,000 miles. Spark Plug Replacement: Varies by engine: 2.7L V6/3.5L V6 approx. 60,000-100,000 miles; HEMI 5.7L approx. 100,000 miles (multi-ground electrode). Transmission Fluid Change: Recommended every 30,000 to 60,000 miles (48,000 to 96,000 km) for the NAG1, depending on driving conditions. Consult manual for exact interval and...
Diagnostic flowcharts for common symptoms and fault codes.
Component Replacement:
Step-by-step guides for replacing major and minor components.
Diagnostic Procedures:
Detailed instructions for using diagnostic tools and interpreting data.
Torque Specifications:
Precise torque values for critical fasteners across all systems.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle circuits.
Technical Depth
Depth:
Extensive; covers basic maintenance to full engine and transmission rebuilds, advanced diagnostics, and electrical system troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution scans, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.7L V6 (EER), 3.5L V6 (EGJ), 5.7L V8 HEMI (EZD).
Performance
2.7L V6:
Approx. 190 hp @ 5600 rpm, 210 lb-ft @ 4000 rpm
3.5L V6:
Approx. 250 hp @ 6400 rpm, 250 lb-ft @ 3800 rpm
5.7L V8 Hemi:
Approx. 340 hp @ 5000 rpm, 390 lb-ft @ 4000 rpm
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Codes
V6 2.7L Engine Code:
EER
V6 3.5L Engine Code:
EGJ
V8 5.7L Hemi Engine Code:
EZD
🔧 Transmission
Standard
All Wheel Drive:
Available on certain trims/engines, often paired with specific transmissions.
Optional
Rear Wheel Drive:
Standard on most trims.
Features
Automatic Transmission:
Chrysler W5A580 (NAG1) 5-speed automatic, electronically controlled.
Manual Transmission:
Not typically offered for these model years.
Fluid Specifications
Automatic Transmission Fluid:
Chrysler ATF+4 (MS-9602) or equivalent.
📐 Dimensions
Exterior
Length:
Approximately 197.6 inches (5019 mm)
Width:
Approximately 74.1 inches (1882 mm)
Height:
Approximately 59.7 inches (1516 mm)
Wheelbase:
Approximately 116.0 inches (2946 mm)
Cargo
Cargo Volume Behind Rear Seats:
Approximately 34.0 cubic feet (0.96 m³)
Cargo Volume With Rear Seats Folded:
Approximately 71.0 cubic feet (2.01 m³)
Weights
Curb Weight Range:
Approximately 3700-4300 lbs (1680-1950 kg), depending on engine and drivetrain.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (for 2004 model)
NHTSA Front Impact Passenger:
5 Stars (for 2004 model)
IIHS Front Offset Crash Test:
Good (for 2004 model)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Available Electronic Traction Control (ETC)
Electronic Stability Control:
Available Electronic Stability Program (ESP)
Passive Features
Airbags:
Standard front airbags, available front side-impact airbags.
Seatbelts:
3-point seat belts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Available Boston Acoustics premium audio, CD player, MP3 capability.
Navigation:
Optional factory navigation system.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Power Accessories:
Power windows, power locks, remote keyless entry, optional power liftgate.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions. Check manual for specifics.
Air Filter Replacement:
Check every 15,000 miles (24,000 km), replace as needed. Typically around 30,000 miles.
Spark Plug Replacement:
Varies by engine: 2.7L V6/3.5L V6 approx. 60,000-100,000 miles; HEMI 5.7L approx. 100,000 miles (multi-ground electrode).
Transmission Fluid Change:
Recommended every 30,000 to 60,000 miles (48,000 to 96,000 km) for the NAG1, depending on driving conditions. Consult manual for exact interval and procedure.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 (preferred for 2.7L & 3.5L V6), SAE 5W-30 (for 5.7L HEMI). Refer to MS-6395 or API certified oil.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically Mopar Orange or equivalent.
Brake Fluid Type:
DOT 3
Known Issues
Common Problems 2004 2005:
Power window regulators, alternator failures, transmission solenoid issues (especially on NAG1), front suspension wear (ball joints, tie rods), exhaust manifold cracks (HEMI), heater core leaks.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
Dodge, a division of Chrysler, has a long history of producing performance-oriented American vehicles.
Model Evolution
Design Origin:
Revival of the Magnum nameplate, originally used on Dodge's muscle cars of the 1970s and 1980s. Styled by Mark Allen.
Platform Sharing:
Based on the rear-wheel-drive Chrysler LX platform, shared with the Dodge Charger and Chrysler 300.
Production
Production Years:
2004-2008
Assembly Location:
Brampton Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Car And Driver Editors Choice:
Named to Car and Driver's 10Best list for 2005, recognized for its performance and styling.
Ratings
Consumer Reports Reliability:
Varied; early models had some reported issues, but generally improved with updates. Consult specific model year reliability data.
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