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Dodge Ram 2500 Series 1995 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram 2500 Series Year: 1995 Generation: Second Generation (BR/BE) Codes Chassis Code: BR/BE 👋 Introduction Market Position Segment: Heavy-Duty Pickup Truck Competitive Analysis Competitors: Ford F-250 Super Duty, Chevrolet Silverado 2500 HD, GMC Sierra 2500 HD. Key Features Truck Attributes: Renowned for its robust construction, towing capability, and reliable powertrains. The 1995 model represents a significant redesign in the second generation of the Ram lineup. Target Audience Manual User: Mechanics, fleet managers, and dedicated DIY enthusiasts working on 1995 Dodge Ram 2500 Series trucks. 📋 Manual Details Coverage Areas Systems Covered: Engine (all variants), Transmission (automatic & manual), Drivetrain (2WD/4WD), Suspension, Steering, Brakes (ABS & non-ABS), Electrical System (including wiring diagrams), HVAC, Fuel System, Cooling System, Exhaust System, Body & Chassis, Interior Components, Exterior Trim, Emissions Control. Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual (Official Factory) Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and reassembly procedures for all engine variants including torque specifications, clearances, and critical tolerances. Engine Electrical: Comprehensive diagnostic procedures for engine control modules (ECM), sensors, actuators, ignition system, starting system, charging system, and detailed wiring diagrams for all circuits. Transmission Service: Repair and overhaul procedures for both A500/A518/A618 automatic transmissions and NV4500 manual transmissions, including fluid capacities and service information. Drivetrain And Axles: Service and repair of front and rear axles, transfer cases (manual and electric shift), driveshafts, U-joints, and propeller shafts. Suspension And Steering: Detailed procedures for front and rear suspension components, steering gear, power steering system, alignment specifications, and wheel bearing service. Brake System: Service and repair of front disc brakes and rear drum brakes, including hydraulic system, ABS components (if equipped), brake fluid specifications, and bleeding procedures. HVAC System: Diagnosis and repair of heating, ventilation, and air conditioning (HVAC) systems, including refrigerant handling, component replacement, and troubleshooting. Fuel And Emissions: Fuel tank, fuel pump, fuel injectors, evaporative emissions system (EVAP), and catalytic converter service, along with diagnostic trouble codes (DTCs) related to fuel and emissions. Electrical And Lighting: Complete electrical system diagnostics, troubleshooting guides, and detailed wiring diagrams for all vehicle systems, including lighting, instruments, power accessories, and trailer wiring. Procedures Included Maintenance: Scheduled maintenance intervals, fluid level checks, filter replacement, lubrication points, and general upkeep procedures. Troubleshooting: Systematic diagnostic charts and flowcharts for identifying and resolving common and complex issues across all vehicle systems. Repair And Overhaul: Step-by-step instructions for component removal, installation, and rebuilding of major mechanical and electrical assemblies. Diagnostics: Guidance on using diagnostic tools, interpreting scan data, and performing specialized diagnostic tests. Body And Interior: Procedures for body panel repair, door mechanisms, interior trim removal and installation, glass replacement, and seat adjustments. Technical Depth Depth: Comprehensive, from basic fluid changes to full engine and transmission overhauls, including advanced electrical diagnostics and body repair. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (text-searchable) Print Quality Quality: High-resolution, clear images and diagrams Binding Type Format For Print: Printable in sections or entirety Paper Type Digital Media: Delivered as a digital download ⚙️ Engine Specifications Primary Engine Engine Options: 5.2L Magnum V8 (318 cu in), 5.9L Magnum V8 (360 cu in), 5.9L Cummins Turbo Diesel I6 (360 cu in). Performance 5.2L V8 Hp: 230 hp @ 4,000 rpm (approx.) 5.2L V8 Torque: 330 lb-ft @ 3,200 rpm (approx.) 5.9L V8 Hp: 230 hp @ 4,000 rpm (approx.) 5.9L V8 Torque: 350 lb-ft @ 3,200 rpm (approx.) 5.9L Cummins Hp: 175 hp @ 2,500 rpm (approx.) 5.9L Cummins Torque: 420 lb-ft @ 1,600 rpm (approx.) Fuel System Induction Type: Multi-Point Fuel Injection (MPI) for gasoline engines; Direct Injection for Cummins Diesel. Fuel Type: Unleaded gasoline (87 octane recommended); Diesel fuel. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission (NV4500) with gasoline engines, often with the 5.9L Cummins. Optional Optional Transmission: 4-speed automatic transmission (A500, A518, A618 depending on engine and drivetrain) available with V8 gasoline engines and the 5.9L Cummins Turbo Diesel. Features Drivetrain Options: 2WD (Rear Wheel Drive) and 4WD (Four Wheel Drive) with manual or electric transfer case options. 📐 Dimensions Exterior Wheelbase Options: 134.7 inches (standard cab), 154.7 inches (club cab) Bed Length Options: 6.25 feet (short bed), 8 feet (long bed) Weights Curb Weight Range: 4,800 - 6,000 lbs (approx., varies by configuration) Gross Vehicle Weight Rating Gvw: 8,500 - 10,500 lbs (approx.) 🛡️ Safety Features Ratings NHTSA Ratings: While official NHTSA ratings for 1995 models are not consistently available, the second-generation Ram introduced enhanced safety features over its predecessor. Active Features Braking System: Front disc brakes, rear drum brakes. Optional Anti-lock Braking System (ABS) available on some models. Passive Features Airbags: Driver-side airbag standard. Passenger-side airbag not available on this model year. Seatbelts: Three-point seatbelts for front occupants; lap belts for rear...
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Tipo: Truck
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SKU: 435940
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Dodge Ram 2500 Series 1995 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram 2500 Series
Year:
1995
Generation:
Second Generation (BR/BE)
Codes
Chassis Code:
BR/BE
👋 Introduction
Market Position
Segment:
Heavy-Duty Pickup Truck
Competitive Analysis
Competitors:
Ford F-250 Super Duty, Chevrolet Silverado 2500 HD, GMC Sierra 2500 HD.
Key Features
Truck Attributes:
Renowned for its robust construction, towing capability, and reliable powertrains. The 1995 model represents a significant redesign in the second generation of the Ram lineup.
Target Audience
Manual User:
Mechanics, fleet managers, and dedicated DIY enthusiasts working on 1995 Dodge Ram 2500 Series trucks.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine (all variants), Transmission (automatic & manual), Drivetrain (2WD/4WD), Suspension, Steering, Brakes (ABS & non-ABS), Electrical System (including wiring diagrams), HVAC, Fuel System, Cooling System, Exhaust System, Body & Chassis, Interior Components, Exterior Trim, Emissions Control.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual (Official Factory)
Language
Language:
English
Format
Format:
Downloadable Digital Format (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, repair, and reassembly procedures for all engine variants including torque specifications, clearances, and critical tolerances.
Engine Electrical:
Comprehensive diagnostic procedures for engine control modules (ECM), sensors, actuators, ignition system, starting system, charging system, and detailed wiring diagrams for all circuits.
Transmission Service:
Repair and overhaul procedures for both A500/A518/A618 automatic transmissions and NV4500 manual transmissions, including fluid capacities and service information.
Drivetrain And Axles:
Service and repair of front and rear axles, transfer cases (manual and electric shift), driveshafts, U-joints, and propeller shafts.
Suspension And Steering:
Detailed procedures for front and rear suspension components, steering gear, power steering system, alignment specifications, and wheel bearing service.
Brake System:
Service and repair of front disc brakes and rear drum brakes, including hydraulic system, ABS components (if equipped), brake fluid specifications, and bleeding procedures.
HVAC System:
Diagnosis and repair of heating, ventilation, and air conditioning (HVAC) systems, including refrigerant handling, component replacement, and troubleshooting.
Fuel And Emissions:
Fuel tank, fuel pump, fuel injectors, evaporative emissions system (EVAP), and catalytic converter service, along with diagnostic trouble codes (DTCs) related to fuel and emissions.
Electrical And Lighting:
Complete electrical system diagnostics, troubleshooting guides, and detailed wiring diagrams for all vehicle systems, including lighting, instruments, power accessories, and trailer wiring.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid level checks, filter replacement, lubrication points, and general upkeep procedures.
Troubleshooting:
Systematic diagnostic charts and flowcharts for identifying and resolving common and complex issues across all vehicle systems.
Repair And Overhaul:
Step-by-step instructions for component removal, installation, and rebuilding of major mechanical and electrical assemblies.
Diagnostics:
Guidance on using diagnostic tools, interpreting scan data, and performing specialized diagnostic tests.
Body And Interior:
Procedures for body panel repair, door mechanisms, interior trim removal and installation, glass replacement, and seat adjustments.
Technical Depth
Depth:
Comprehensive, from basic fluid changes to full engine and transmission overhauls, including advanced electrical diagnostics and body repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (text-searchable)
Print Quality
Quality:
High-resolution, clear images and diagrams
Binding Type
Format For Print:
Printable in sections or entirety
Paper Type
Digital Media:
Delivered as a digital download
⚙️ Engine Specifications
Primary Engine
Engine Options:
5.2L Magnum V8 (318 cu in), 5.9L Magnum V8 (360 cu in), 5.9L Cummins Turbo Diesel I6 (360 cu in).
Performance
5.2L V8 Hp:
230 hp @ 4,000 rpm (approx.)
5.2L V8 Torque:
330 lb-ft @ 3,200 rpm (approx.)
5.9L V8 Hp:
230 hp @ 4,000 rpm (approx.)
5.9L V8 Torque:
350 lb-ft @ 3,200 rpm (approx.)
5.9L Cummins Hp:
175 hp @ 2,500 rpm (approx.)
5.9L Cummins Torque:
420 lb-ft @ 1,600 rpm (approx.)
Fuel System
Induction Type:
Multi-Point Fuel Injection (MPI) for gasoline engines; Direct Injection for Cummins Diesel.
Fuel Type:
Unleaded gasoline (87 octane recommended); Diesel fuel.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission (NV4500) with gasoline engines, often with the 5.9L Cummins.
Optional
Optional Transmission:
4-speed automatic transmission (A500, A518, A618 depending on engine and drivetrain) available with V8 gasoline engines and the 5.9L Cummins Turbo Diesel.
Features
Drivetrain Options:
2WD (Rear Wheel Drive) and 4WD (Four Wheel Drive) with manual or electric transfer case options.
📐 Dimensions
Exterior
Wheelbase Options:
134.7 inches (standard cab), 154.7 inches (club cab)
Bed Length Options:
6.25 feet (short bed), 8 feet (long bed)
Weights
Curb Weight Range:
4,800 - 6,000 lbs (approx., varies by configuration)
Gross Vehicle Weight Rating Gvw:
8,500 - 10,500 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Ratings:
While official NHTSA ratings for 1995 models are not consistently available, the second-generation Ram introduced enhanced safety features over its predecessor.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Optional Anti-lock Braking System (ABS) available on some models.
Passive Features
Airbags:
Driver-side airbag standard. Passenger-side airbag not available on this model year.
Seatbelts:
Three-point seatbelts for front occupants; lap belts for rear occupants (if equipped).
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player. Optional CD player and premium sound systems available.
Driver Assistance
Cruise Control:
Optional electronic cruise control.
Connectivity
Trailer Harness:
Standard wiring for trailer lights and electric brakes often included or available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (depending on oil type and driving conditions; consult manual for specifics).
Transmission Fluid Change:
Every 30,000-60,000 miles (depending on transmission type and usage).
Coolant Flush:
Every 30,000-50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Viscosity:
5W-30 for gasoline engines, 15W-40 for Cummins Diesel (consult manual for exact specifications).
Transmission Fluid Type Auto:
ATF+4 (or equivalent, check manual for specific A5xx series requirements).
Transmission Fluid Type Manual:
API GL-4 or GL-5 gear oil, SAE 75W-90 or 75W-140 depending on temperature (NV4500).
Coolant Type:
Ethylene glycol based, green color, 50/50 mix with distilled water.
Known Issues
Common Problems:
Cracked exhaust manifolds (V8 Magnum), intermittent wiper issues, potential for water pump leaks, vacuum hose degradation, Cummins Injector return line leaks, clutch wear (manual transmission).
Rust Prone Areas:
Cab corners, rear fender lips, rocker panels, tailgate.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, with the 'Ram' nameplate becoming synonymous with strength and utility.
Model Evolution
Second Generation Launch:
The 1994 model year marked the introduction of the second-generation (BR/BE) Ram, which featured a more aerodynamic and aggressive design compared to the first generation. The 1995 model year refined this platform.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan; St. Louis, Missouri.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
While specific awards for the 1995 model year may vary, the second-generation Ram was generally well-received for its bold styling and mechanical robustness.
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