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Dodge Ram Truck 1996 1997 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Model Variant: Full-size Pickup Truck Model Years Covered: 1996, 1997 Codes Chassis Code: Second Generation Ram (1994-2001) 👋 Introduction Market Position Segment: Full-size pickup truck market, known for its robust construction and towing capabilities. Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra Key Features Design Philosophy: Second generation Ram (often referred to as the '2nd Gen Ram' or 'Beast') featured a distinctive 'Big Rig' styling with a prominent grille and muscular body lines, emphasizing power and presence. Reputation: Renowned for its comfortable ride for a truck of its era, especially with the Quad Cab configurations, and powerful engine options. 📋 Manual Details Coverage Areas Primary Coverage: Service, Maintenance, Troubleshooting, Repair Secondary Coverage: Diagnostics, Wiring Diagrams, Specifications, Technical Data Page Count Estimated Page Count: ~2000+ pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Service Repair Manual (Factory Authorized) Language Language: English Format Format: Digital (likely PDF, often provided as a searchable electronic document) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Engine Performance Drivetrain: Transmission (Automatic and Manual), Transfer Case, Drive Axles, Driveshafts, Differentials Chassis: Suspension (Front and Rear), Steering System, Braking System (ABS included) Electrical: Body Electrical, Powertrain Control Module (PCM), Lighting, Instrumentation, Audio System, Power Accessories, Diagnostic Trouble Codes (DTCs) Body: Exterior Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System Procedures Included Maintenance: Scheduled Maintenance Intervals, Fluid Checks and Changes, Filter Replacements, Lubrication Points Repair: Component Removal and Installation, Overhaul Procedures, Component Reassembly Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting, Wiring Diagram Interpretation Diagnostics: On-Board Diagnostics (OBD-II), Scan Tool Data Interpretation, Specific Diagnostic Tests for Systems Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds. Includes detailed torque specifications, tolerances, and alignment procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable, allowing for quick navigation to specific topics. Printability: Printable, allowing users to create physical copies of sections for use in the workshop. Print Quality Image Resolution: High-resolution, ensuring clarity of diagrams, illustrations, and schematics. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 5.2L (318) Magnum V8, 5.9L (360) Magnum V8, 8.0L (488) Magnum V10, 5.9L (359) Cummins Turbo Diesel I6 Engine Code 318: 5.2L V8 Magnum Engine Code 360: 5.9L V8 Magnum Engine Code V10: 8.0L V10 Magnum Engine Code Cummins: 5.9L I6 Turbo Diesel (Cummins 6BT) Performance 318 Horsepower 318: ~230 hp @ 4500 rpm Torque 318: ~295 lb-ft @ 3200 rpm Performance 360 Horsepower 360: ~245 hp @ 4000 rpm Torque 360: ~305 lb-ft @ 3200 rpm Performance V10 Horsepower V10: ~300 hp @ 4500 rpm Torque V10: ~450 lb-ft @ 3200 rpm Performance Cummins Horsepower Cummins: ~190-215 hp @ 2500 rpm (depending on model year/tune) Torque Cummins: ~420-475 lb-ft @ 1600 rpm (depending on model year/tune) Fuel System System Type: Sequential Multi-Port Fuel Injection (MPI) for gasoline engines. Direct injection for Cummins Diesel. Fuel Type Gas: Unleaded gasoline, Octane rating typically 87 minimum. Fuel Type Diesel: Diesel Fuel 🔧 Transmission Standard Transmission Options: 4-Speed Automatic (46RE, 47RE), 5-Speed Manual (NV4500 for diesel and some V8s) Optional Manual Availability: NV4500 5-speed manual was available, particularly with the Cummins diesel and some heavy-duty V8 applications. Features Overdrive: Automatic transmissions featured overdrive (4th gear) for improved fuel economy. Transfer Case: Part-time 4WD (NV231D, NV241DHD) and Full-time 4WD (NV242, NV244) options available. 📐 Dimensions Exterior Wheelbase Options: Regular Cab (113.2 in), Club Cab/Quad Cab (134.7 in), Dually (134.7 in), Long Bed variants available. Bed Length Options: 6.3 ft (short bed), 8.0 ft (long bed) Weights Gvwr Range: Approximately 6,300 lbs to 10,000+ lbs depending on configuration and axle rating. Curb Weight Range: Approximately 4,500 lbs to 6,000+ lbs depending on configuration. 🛡️ Safety Features Ratings NHTSA Front Impact: Generally 4-star rating for driver and passenger in frontal impact for 1997 models tested (as per NHTSA data). Active Features ABS: Anti-lock Braking System (ABS) was optional or standard depending on trim and configuration. Passive Features Airbags: Driver and passenger airbags were standard for 1997 models. Seatbelts: Three-point seat belts for front occupants, lap belts for rear passengers in non-Quad Cab configurations. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or AM/FM/CD players. Optional premium sound systems available. Basic analog controls. Driver Assistance Cruise Control: Standard or optional depending on trim level. Connectivity Onboard Diagnostics: OBD-II compliant from 1996 onwards, allowing for electronic diagnostics. 🔧 Maintenance Service Intervals Oil Change Gasoline: Typically every 3,000-5,000 miles or 6 months, depending on driving conditions. Consult manual for specific recommendations. Oil Change Diesel: Typically every 5,000-7,500 miles or 6 months for Cummins diesel. Consult manual for specific recommendations. Transmission Fluid: Change every 30,000-60,000 miles for automatic...
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Tipo: Truck
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SKU: 394464
Colecciones: ALL Dodge

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Dodge Ram Truck 1996 1997 Workshop Service Repair ManualDodge Ram Truck 1996 1997 Workshop Service Repair ManualDodge Ram Truck 1996 1997 Workshop Service Repair ManualDodge Ram Truck 1996 1997 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Model Variant:
Full-size Pickup Truck
Model Years Covered:
1996, 1997
Codes
Chassis Code:
Second Generation Ram (1994-2001)
👋 Introduction
Market Position
Segment:
Full-size pickup truck market, known for its robust construction and towing capabilities.
Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra
Key Features
Design Philosophy:
Second generation Ram (often referred to as the '2nd Gen Ram' or 'Beast') featured a distinctive 'Big Rig' styling with a prominent grille and muscular body lines, emphasizing power and presence.
Reputation:
Renowned for its comfortable ride for a truck of its era, especially with the Quad Cab configurations, and powerful engine options.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Maintenance, Troubleshooting, Repair
Secondary Coverage:
Diagnostics, Wiring Diagrams, Specifications, Technical Data
Page Count
Estimated Page Count:
~2000+ pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Service Repair Manual (Factory Authorized)
Language
Language:
English
Format
Format:
Digital (likely PDF, often provided as a searchable electronic document)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Engine Performance
Drivetrain:
Transmission (Automatic and Manual), Transfer Case, Drive Axles, Driveshafts, Differentials
Chassis:
Suspension (Front and Rear), Steering System, Braking System (ABS included)
Electrical:
Body Electrical, Powertrain Control Module (PCM), Lighting, Instrumentation, Audio System, Power Accessories, Diagnostic Trouble Codes (DTCs)
Body:
Exterior Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System
Procedures Included
Maintenance:
Scheduled Maintenance Intervals, Fluid Checks and Changes, Filter Replacements, Lubrication Points
Repair:
Component Removal and Installation, Overhaul Procedures, Component Reassembly
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting, Wiring Diagram Interpretation
Diagnostics:
On-Board Diagnostics (OBD-II), Scan Tool Data Interpretation, Specific Diagnostic Tests for Systems
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds. Includes detailed torque specifications, tolerances, and alignment procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, allowing for quick navigation to specific topics.
Printability:
Printable, allowing users to create physical copies of sections for use in the workshop.
Print Quality
Image Resolution:
High-resolution, ensuring clarity of diagrams, illustrations, and schematics.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
5.2L (318) Magnum V8, 5.9L (360) Magnum V8, 8.0L (488) Magnum V10, 5.9L (359) Cummins Turbo Diesel I6
Engine Code 318:
5.2L V8 Magnum
Engine Code 360:
5.9L V8 Magnum
Engine Code V10:
8.0L V10 Magnum
Engine Code Cummins:
5.9L I6 Turbo Diesel (Cummins 6BT)
Performance 318
Horsepower 318:
~230 hp @ 4500 rpm
Torque 318:
~295 lb-ft @ 3200 rpm
Performance 360
Horsepower 360:
~245 hp @ 4000 rpm
Torque 360:
~305 lb-ft @ 3200 rpm
Performance V10
Horsepower V10:
~300 hp @ 4500 rpm
Torque V10:
~450 lb-ft @ 3200 rpm
Performance Cummins
Horsepower Cummins:
~190-215 hp @ 2500 rpm (depending on model year/tune)
Torque Cummins:
~420-475 lb-ft @ 1600 rpm (depending on model year/tune)
Fuel System
System Type:
Sequential Multi-Port Fuel Injection (MPI) for gasoline engines. Direct injection for Cummins Diesel.
Fuel Type Gas:
Unleaded gasoline, Octane rating typically 87 minimum.
Fuel Type Diesel:
Diesel Fuel
🔧 Transmission
Standard
Transmission Options:
4-Speed Automatic (46RE, 47RE), 5-Speed Manual (NV4500 for diesel and some V8s)
Optional
Manual Availability:
NV4500 5-speed manual was available, particularly with the Cummins diesel and some heavy-duty V8 applications.
Features
Overdrive:
Automatic transmissions featured overdrive (4th gear) for improved fuel economy.
Transfer Case:
Part-time 4WD (NV231D, NV241DHD) and Full-time 4WD (NV242, NV244) options available.
📐 Dimensions
Exterior
Wheelbase Options:
Regular Cab (113.2 in), Club Cab/Quad Cab (134.7 in), Dually (134.7 in), Long Bed variants available.
Bed Length Options:
6.3 ft (short bed), 8.0 ft (long bed)
Weights
Gvwr Range:
Approximately 6,300 lbs to 10,000+ lbs depending on configuration and axle rating.
Curb Weight Range:
Approximately 4,500 lbs to 6,000+ lbs depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Generally 4-star rating for driver and passenger in frontal impact for 1997 models tested (as per NHTSA data).
Active Features
ABS:
Anti-lock Braking System (ABS) was optional or standard depending on trim and configuration.
Passive Features
Airbags:
Driver and passenger airbags were standard for 1997 models.
Seatbelts:
Three-point seat belts for front occupants, lap belts for rear passengers in non-Quad Cab configurations.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or AM/FM/CD players. Optional premium sound systems available. Basic analog controls.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
Connectivity
Onboard Diagnostics:
OBD-II compliant from 1996 onwards, allowing for electronic diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Gasoline:
Typically every 3,000-5,000 miles or 6 months, depending on driving conditions. Consult manual for specific recommendations.
Oil Change Diesel:
Typically every 5,000-7,500 miles or 6 months for Cummins diesel. Consult manual for specific recommendations.
Transmission Fluid:
Change every 30,000-60,000 miles for automatic transmissions, depending on towing and driving conditions. Manual transmission fluid change intervals are typically longer.
Fluid Specifications
Engine Oil 5.2L 5.9L:
SAE 5W-30 or 10W-30 API Certified, preferred synthetic blend or full synthetic for optimal performance and protection.
Engine Oil 8.0L V10:
SAE 10W-30 API Certified, preferred synthetic blend or full synthetic.
Engine Oil 5.9L Cummins:
API CI-4 or CJ-4 rated Diesel Engine Oil (e.g., 15W-40 for most conditions, check manual for specific temps).
Transmission Fluid Auto:
Chrysler ATF+4 (if applicable for late 1997 models, otherwise ATF+3 or Dexron III compatible)
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (specific viscosity depends on transmission model, often 75W-90 or 80W-90)
Coolant:
Conventional Green Ethylene Glycol (50/50 mix with distilled water) or equivalent OAT/HOAT coolant as per manual recommendation for specific engine types.
Known Issues
Common Problems:
Transmission issues (especially 46RE/47RE with torque converter shudder/slipping), intake manifold gasket leaks (V10), fuel pump failures, dashboard cracking, radiator leaks, minor electrical gremlins, exhaust manifold cracks (some V8s), rear main seal leaks (Cummins).
Common Issues
Tune Up Components:
Spark plugs (champion copper core plugs commonly used), distributor cap and rotor, spark plug wires, fuel filters, air filters are common maintenance items.
📚 Vehicle History
Brand Heritage
Dodge Trucks:
Dodge has a long-standing heritage in the truck market, dating back to the 1930s. The 'Ram' nameplate was introduced in 1981.
Model Evolution
Second Gen Ram:
The second generation (1994-2001) marked a significant redesign from the previous generation, featuring the iconic 'Big Rig' styling and a focus on driver comfort and advanced powertrain options. This generation introduced the Quad Cab in 1998.
Production
Manufacturing Plant:
St. Louis Assembly, St. Louis, Missouri, USA.
🏆 Awards & Recognition
Recognitions
Truck Of The Year:
The second-generation Ram platform received various 'Truck of the Year' awards from automotive publications during its initial launch and subsequent years.
Ratings
Consumer Reports:
Variable ratings depending on the specific engine and drivetrain configuration, with some powertrain and electrical components noted as potential weak points.
Certifications
Manual Quality:
Factory-produced or authorized workshop manual, ensuring accuracy and completeness for professional technicians and DIY enthusiasts.
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