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Doosan Articulated Dump Truck Type Moxy MT26 MT31 Workshop Service Manual

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🏷️ Basic Information Identification Make: Doosan Moxy Model: MT26 / MT31 Vehicle Type: Articulated Dump Truck Codes Product Identifier: Doosan Articulated Dump Truck Type Moxy MT26 MT31 Workshop Service Manual PDF Download 👋 Introduction Market Position Market Segment: Heavy-duty construction and mining equipment, specifically articulated dump trucks designed for off-road material transport. Competitive Analysis Competitors: Caterpillar, Volvo CE, Komatsu, John Deere, Bell Equipment. Key Features Key Features Of Vehicle: Articulated steering for maneuverability in tight spaces, robust construction for harsh environments, high payload capacity, reliable powertrain. Key Features Of Manual: Comprehensive coverage for two distinct models (MT26, MT31), detailed illustrations, essential safety information, and a robust 931 pages of technical data. 📋 Manual Details Coverage Areas Systems Covered: • Engine Group • Transmission • Drive Line and Brakes • Air System • Hydraulic System • Electrical System • Front Wagon • Rear Wagon • Optional Equipment • General Information (Safety, Workshop Safety, Component Location) Component Location Coverage: Includes detailed diagrams and descriptions for locating main components and drive line main components (Sections 0.4, 0.5). Page Count Page Count: 931 Manual Type Manual Type: Workshop Service Manual Manual Purpose: To provide comprehensive guidance for operation, maintenance, and repair of the Doosan Moxy MT26 and MT31 articulated dump trucks. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Group Coverage: Detailed diagnostics, repair procedures, specifications, and troubleshooting for the engine assembly. Transmission Coverage: In-depth coverage of the transmission system, including operation, maintenance, overhaul, and diagnostics. Drive Line Brakes Coverage: Comprehensive information on the drive line components (differentials, axles, driveshafts) and the braking system, including maintenance and repair. Air System Coverage: Detailed explanation of the air system, likely including air brakes, suspension, and other pneumatic components, with repair and troubleshooting. Hydraulic System Coverage: Extensive coverage of the hydraulic system, crucial for articulation, steering, and payload lifting, with diagrams and repair instructions. Electrical System Coverage: Includes circuit diagrams, component identification, troubleshooting for the electrical system, lighting, and control systems. Wagon Coverage: Specific details for both the front and rear wagons, likely covering suspension, steering linkage, and dump body mechanisms. Optional Equipment Coverage: Information pertaining to any optional equipment that may be fitted to these models. Procedures Included Maintenance Procedures: Routine maintenance tasks, lubrication schedules, filter changes, fluid level checks, and general upkeep. Repair Procedures: Step-by-step instructions for disassembly, assembly, adjustment, and replacement of all major components and systems. Troubleshooting Guidelines: Systematic approaches to diagnose and resolve common and uncommon faults. Diagnostic Techniques: Methods for identifying problems within various vehicle systems. Safety Precautions: Extensive safety guidelines covering industrial safety, workshop safety, handling of hazardous materials, and specific operation risks. Seal And Gasket Handling: Specific guidance on the correct handling and installation of oil seals, gaskets, and O-ring seals (Sections 0.2.20, 0.2.21, 0.2.22) to prevent leaks and ensure proper sealing. Bearing Installation: Guidance on proper installation and handling of bearings (Section 0.2.23) to ensure their longevity and the smooth operation of rotating components. Tire And Wheel Service: Procedures related to tire and wheel maintenance, including safety precautions for handling and mounting (Section 0.2.18). Assembly Compounds Lubricants: Information on the types of sealing and locking compounds, as well as lubricants, used during assembly operations (Section 0.2.19.1). Technical Depth Technical Depth: Comprehensive, suitable for professional technicians, covering detailed mechanical and electrical repairs, diagnostics, and component overhauls. Diagnostic Scope: Covers everything from basic visual inspections and fluid checks to in-depth electrical diagnostics, hydraulic pressure testing, and mechanical component wear analysis. Rebuild Procedures: Includes detailed procedures for the overhaul and rebuilding of major components such as the engine, transmission, hydraulic pumps, cylinders, and differentials. Electrical System Diagnostics: In-depth analysis of wiring harnesses, sensors, actuators, and control modules, with schematics for troubleshooting electrical faults. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Quality Images, Printable Pages, Searchable Text Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) Navigation Navigation Features: Navigation Bookmarks ⚙️ Engine Specifications Primary Engine Engine Group Details: The manual covers the engine group in detail, providing procedures for maintenance, overhaul, and diagnostics. Specific engine models are not listed in the product description but are integral to the MT26 and MT31 platforms. These typically are high-torque diesel engines from reputable manufacturers known for heavy-duty applications. Performance Engine Performance Coverage: The manual would include specifications and diagnostic procedures related to engine power output, torque curves, and operating parameters necessary for optimal performance. Fuel System Fuel System Coverage: Expected to cover fuel injection systems, pumps, filters, and related components for efficient fuel delivery and combustion. Engine Group Coverage Engine Diagnostics And Repair: Detailed procedures for cylinder head, pistons, crankshaft, camshaft, valve train, cooling system, lubrication system, and fuel system repair and diagnostics. 🔧 Transmission Standard Transmission Type: Likely a heavy-duty automatic transmission, often a powershift...
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Doosan Articulated Dump Truck Type Moxy MT26 MT31 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Doosan Moxy
Model:
MT26 / MT31
Vehicle Type:
Articulated Dump Truck
Codes
Product Identifier:
Doosan Articulated Dump Truck Type Moxy MT26 MT31 Workshop Service Manual PDF Download
👋 Introduction
Market Position
Market Segment:
Heavy-duty construction and mining equipment, specifically articulated dump trucks designed for off-road material transport.
Competitive Analysis
Competitors:
Caterpillar, Volvo CE, Komatsu, John Deere, Bell Equipment.
Key Features
Key Features Of Vehicle:
Articulated steering for maneuverability in tight spaces, robust construction for harsh environments, high payload capacity, reliable powertrain.
Key Features Of Manual:
Comprehensive coverage for two distinct models (MT26, MT31), detailed illustrations, essential safety information, and a robust 931 pages of technical data.
📋 Manual Details
Coverage Areas
Systems Covered:
• Engine Group
• Transmission
• Drive Line and Brakes
• Air System
• Hydraulic System
• Electrical System
• Front Wagon
• Rear Wagon
• Optional Equipment
• General Information (Safety, Workshop Safety, Component Location)
Component Location Coverage:
Includes detailed diagrams and descriptions for locating main components and drive line main components (Sections 0.4, 0.5).
Page Count
Page Count:
931
Manual Type
Manual Type:
Workshop Service Manual
Manual Purpose:
To provide comprehensive guidance for operation, maintenance, and repair of the Doosan Moxy MT26 and MT31 articulated dump trucks.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Group Coverage:
Detailed diagnostics, repair procedures, specifications, and troubleshooting for the engine assembly.
Transmission Coverage:
In-depth coverage of the transmission system, including operation, maintenance, overhaul, and diagnostics.
Drive Line Brakes Coverage:
Comprehensive information on the drive line components (differentials, axles, driveshafts) and the braking system, including maintenance and repair.
Air System Coverage:
Detailed explanation of the air system, likely including air brakes, suspension, and other pneumatic components, with repair and troubleshooting.
Hydraulic System Coverage:
Extensive coverage of the hydraulic system, crucial for articulation, steering, and payload lifting, with diagrams and repair instructions.
Electrical System Coverage:
Includes circuit diagrams, component identification, troubleshooting for the electrical system, lighting, and control systems.
Wagon Coverage:
Specific details for both the front and rear wagons, likely covering suspension, steering linkage, and dump body mechanisms.
Optional Equipment Coverage:
Information pertaining to any optional equipment that may be fitted to these models.
Procedures Included
Maintenance Procedures:
Routine maintenance tasks, lubrication schedules, filter changes, fluid level checks, and general upkeep.
Repair Procedures:
Step-by-step instructions for disassembly, assembly, adjustment, and replacement of all major components and systems.
Troubleshooting Guidelines:
Systematic approaches to diagnose and resolve common and uncommon faults.
Diagnostic Techniques:
Methods for identifying problems within various vehicle systems.
Safety Precautions:
Extensive safety guidelines covering industrial safety, workshop safety, handling of hazardous materials, and specific operation risks.
Seal And Gasket Handling:
Specific guidance on the correct handling and installation of oil seals, gaskets, and O-ring seals (Sections 0.2.20, 0.2.21, 0.2.22) to prevent leaks and ensure proper sealing.
Bearing Installation:
Guidance on proper installation and handling of bearings (Section 0.2.23) to ensure their longevity and the smooth operation of rotating components.
Tire And Wheel Service:
Procedures related to tire and wheel maintenance, including safety precautions for handling and mounting (Section 0.2.18).
Assembly Compounds Lubricants:
Information on the types of sealing and locking compounds, as well as lubricants, used during assembly operations (Section 0.2.19.1).
Technical Depth
Technical Depth:
Comprehensive, suitable for professional technicians, covering detailed mechanical and electrical repairs, diagnostics, and component overhauls.
Diagnostic Scope:
Covers everything from basic visual inspections and fluid checks to in-depth electrical diagnostics, hydraulic pressure testing, and mechanical component wear analysis.
Rebuild Procedures:
Includes detailed procedures for the overhaul and rebuilding of major components such as the engine, transmission, hydraulic pumps, cylinders, and differentials.
Electrical System Diagnostics:
In-depth analysis of wiring harnesses, sensors, actuators, and control modules, with schematics for troubleshooting electrical faults.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Quality Images, Printable Pages, Searchable Text
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Navigation
Navigation Features:
Navigation Bookmarks
⚙️ Engine Specifications
Primary Engine
Engine Group Details:
The manual covers the engine group in detail, providing procedures for maintenance, overhaul, and diagnostics. Specific engine models are not listed in the product description but are integral to the MT26 and MT31 platforms. These typically are high-torque diesel engines from reputable manufacturers known for heavy-duty applications.
Performance
Engine Performance Coverage:
The manual would include specifications and diagnostic procedures related to engine power output, torque curves, and operating parameters necessary for optimal performance.
Fuel System
Fuel System Coverage:
Expected to cover fuel injection systems, pumps, filters, and related components for efficient fuel delivery and combustion.
Engine Group Coverage
Engine Diagnostics And Repair:
Detailed procedures for cylinder head, pistons, crankshaft, camshaft, valve train, cooling system, lubrication system, and fuel system repair and diagnostics.
🔧 Transmission
Standard
Transmission Type:
Likely a heavy-duty automatic transmission, often a powershift transmission designed for articulation and load carrying in off-road conditions. Specific models and manufacturers (e.g., ZF, Allison) would be detailed within the manual.
Optional
Optional Transmission Features:
The manual might cover variations or specific configurations of the transmission if multiple options were available for these models.
Features
Transmission Coverage Detail:
Includes overhaul procedures, gear ratio information, torque converter operation, clutch pack details, electronic control unit (ECU) diagnostics, and fluid specifications.
Transmission Coverage
Powershift Transmission Details:
Specifics on powershift gear engagement, torque converter, transmission control unit (TCU) diagnostics, and hydraulic circuit for transmission operation.
📐 Dimensions
Exterior
Articulated Dump Truck Dimensions Coverage:
While specific dimensions aren't in the product description, the manual's 'Location of Main Components' and 'Front/Rear Wagon' sections would implicitly cover the physical layout and size of key external structures relevant to maintenance and repair. Typical dimensions would include length, width, height, and wheelbase for both models.
Weights
Vehicle Weights Coverage:
The manual would likely provide Gross Vehicle Weight (GVW), Tare Weight, and payload capacity specifications for the MT26 and MT31, crucial for operational limits and maintenance procedures.
Payload Capacity Coverage:
Information pertaining to the MT26 and MT31's payload capacity, which is a defining metric for these dump trucks.
🛡️ Safety Features
Ratings
Safety Ratings Coverage:
Not applicable in the traditional sense of passenger vehicles (e.g., NHTSA, Euro NCAP). Safety in this context refers to operational safety, hazard identification, and protective measures as detailed in Chapter 0.
Active Features
Active Safety Features Coverage:
The manual's coverage of the Air System (likely including air brakes) and Hydraulic System (steering, braking assist) would fall under active safety features, detailing their operation and maintenance to ensure safe stopping and control.
Passive Features
Passive Safety Features Coverage:
The manual's extensive 'Industrial Safety' and 'Workshop Safety' sections (0.1.1, 0.2) cover critical passive safety aspects relevant to the operator and maintenance personnel, including protection against hazards like noise, vibrations, high pressure, and rotating parts.
Active Safety Features Coverage
Articulation And Steering Safety:
Details on the hydraulic steering system ensuring safe articulation and maneuverability, covered within the Hydraulic System chapter.
💡 Technology Features
Infotainment
Infotainment Systems Coverage:
Not applicable to this type of heavy machinery. Focus is on operational systems.
Driver Assistance
Driver Assistance Coverage:
Focus would be on operational aids like articulated steering systems, brake controls, and possibly hydraulic load-sensing systems, covered within the respective system chapters.
Connectivity
Connectivity Features Coverage:
Not applicable in the context of passenger vehicle connectivity. Electrical system coverage would include diagnostics for control modules and sensors.
🔧 Maintenance
Service Intervals
Maintenance Schedule Coverage:
The manual's structure, with chapters dedicated to major systems and a general 'Precaution before any Maintenance Operation' section, implies the inclusion of detailed service intervals for routine checks, lubrication, fluid changes, and component inspections.
Preventive Maintenance Schedule:
The manual facilitates the creation of a preventive maintenance schedule based on operating hours and conditions.
Fluid Specifications
Fluid Recommendations:
The manual is expected to specify required fluids for the engine, transmission, hydraulic system, and any other fluid-filled components, including viscosity grades and performance standards (e.g., API, SAE, ISO).
Known Issues
Common Issues Coverage:
Through its detailed troubleshooting sections, the manual would address common wear points, potential failures, and performance degradation issues specific to articulated dump trucks operating in demanding environments.
Torque Limits
Torque Specifications:
Explicitly mentioned in the 'General' chapter (0.2.19.2), the manual provides critical torque limits for screws and bolts across various assemblies to ensure correct tightening and prevent component damage.
Lubrication
Lubrication Guide:
Chapter 0 and specific system chapters would detail lubrication points, types of lubricants (greases, oils), and lubrication intervals to maintain component longevity.
📚 Vehicle History
Brand Heritage
Doosan Moxy Heritage:
Doosan is a global leader in heavy industry and construction equipment, with Moxy being a recognized brand for articulated dump trucks, known for their ruggedness and performance in demanding applications.
Model Evolution
Mt26 Mt31 Evolution:
While specific model year evolution isn't detailed, the MT26 and MT31 represent established models in Doosan's articulated dump truck lineup, likely featuring incremental improvements over their production life.
Articulated Dump Truck Design:
The manual implicitly covers the design principles of articulated dump trucks, which allow for enhanced mobility and stability in rough terrain.
Production
Production Information:
This manual pertains to the MT26 and MT31 models, indicating their production history within Doosan's manufacturing. Specific production dates or locations are not provided in the product description.
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