🏷️ Basic Information Identification Make: FIAT Model: Stilo Engine: 1.9 JTD 16V Codes Engine Code Prefix: 192 👋 Introduction Market Position Vehicle Segment: Compact family car / hatchback Competitive Analysis Key Competitors At Launch: Volkswagen Golf, Ford Focus, Opel Astra, Renault Mégane, Peugeot 307. Key Features Design Philosophy: Spacious interior, comfort-oriented ride, distinct styling. Engine Technology: 1.9 JTD 16V engine known for good torque and fuel efficiency. 📋 Manual Details Coverage Areas Regions Covered: Global (documentation provided in multiple languages) Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive service manuals) Manual Type Type: Service and Repair Manual Language Languages: Italiano, English, German, Spanish, French, Dutch, Portuguese Format File Format: ISO (for download) 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul of the 1.9 JTD 16V Multijet diesel engine. Fuel System: Common Rail, injectors, high-pressure pump, fuel filter, sensors. Ignition System: Glow plug system, engine control unit (ECU) related diagnostics. Transmission: Manual transmission (MT) maintenance, repair, and overhaul; clutch system. Drivetrain: Front-wheel drive system, driveshafts, CV joints. Suspension: Front McPherson struts, rear torsion beam, spring and damper replacement, alignment procedures. Steering: Power steering system, steering rack, linkages. Brakes: Front and rear disc brakes, ABS system, brake fluid service. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays. Body And Chassis: Body panels, doors, hood, trunk, interior trim, structural components. HVAC: Heating, ventilation, and air conditioning system service and repair. Emission Control: Diesel Particulate Filter (DPF) system, EGR valve, emissions sensors. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, brake pad replacement. Troubleshooting: Diagnostic flowcharts for common problems, fault code interpretation (where applicable). Repair: Step-by-step instructions for component removal, installation, and repair. Overhaul: Complete engine and transmission rebuild procedures. Technical Depth Depth: Comprehensive, from basic fluid changes to major engine and transmission overhauls, including electrical system diagnostics. 📊 Manual Specifications File Format Download Type: Instant Download Print Quality Printable: Full Printable Zoom Zoom Capability: YES Compatibility Operating Systems: Compatible with all versions of Windows ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, turbocharged, common rail direct injection diesel Displacement: 1910 cc (1.9 Liters) Bore X Stroke: 82 mm x 90.4 mm (typical for this JTD family) Compression Ratio: 18:1 (typical for this engine variant) Valvetrain: DOHC, 16 valves (4 valves per cylinder) Performance Horsepower Ps: 140 PS @ 4000 rpm (typical for 16V variant) Torque Nm: 280 Nm @ 2000 rpm (typical for 16V variant) Fuel System Injection Type: Bosch Common Rail Injection System Fuel Type: Diesel Cooling System Engine Coolant Type: Paraflu UP (or equivalent G12 type coolant) Lubrication System Engine Oil Grade: ACEA B4/C3 or API CF/CG-4 (check specific manual for exact spec, e.g., Selenia WR Pure Energy 5W-30) Engine Oil Capacity: Approximately 5.5 Liters (including filter) Turbocharger Type: Variable Geometry Turbocharger (VGT) 🔧 Transmission Standard Type: 6-speed Manual Transmission (MTA - Manual Transmission Automated was also an option on some models, but this manual focuses on the standard manual) Clutch Type: Hydraulically operated dry single plate clutch Gear Ratios Final Drive Ratio: Typically around 3.75:1 (varies by specific gearbox code) Fluid Specifications Gearbox Oil Type: API GL-4, SAE 75W-90 (e.g., Tutela Car Technyx) Fluid Capacities Gearbox Oil Capacity: Approximately 1.9 Liters 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, Wagon (Touring/Ulysse variant was a different model) Length Mm: 4250 mm (3-door), 4280 mm (5-door) Width Mm: 1755 mm Height Mm: 1550 mm (3-door/5-door) Wheelbase Mm Wheelbase: 2600 mm Weights Curb Weight Kg: Approximately 1400-1500 kg (depending on body style and equipment) Gross Vehicle Weight Kg: Approximately 2000-2100 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for original Stilo model range) Active Features ABS: Standard Esp: Optional on some trims/markets Passive Features Airbags: Driver, passenger, side airbags, curtain airbags (depending on trim level) Seatbelts: Pre-tensioning seatbelts with load limiters 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, optional premium sound systems, steering wheel audio controls on higher trims. Driver Assistance Cruise Control: Optional on many models Connectivity Bluetooth: Available on later models or as an option 🔧 Maintenance Service Intervals Engine Oil And Filter Change: Every 15,000 km or 1 year, whichever comes first (check specific market recommendations) Air Filter Replacement: Every 30,000 km or 2 years Fuel Filter Replacement: Every 45,000 km or 3 years Timing Belt Replacement: Every 120,000 km or 5 years (critical component, consult manual for exact interval) Coolant Replacement: Every 60,000 km or 4 years Fluid Specifications Brake Fluid Type: DOT 4 Known Issues Egr Valve Fouling: Common issue on diesel engines, leading to reduced performance and check engine lights. Dpf Regeneration Issues: Can occur with insufficient short journeys, leading to blockage. Glow Plug Failure: Can cause starting difficulties in cold weather. Suspension Wear: Commonly reported issues with ball joints and bushings on higher mileage vehicles....