This comprehensive Force 120 HP Outboard Workshop Service Repair Manual provides detailed information for servicing and maintaining your outboard motor, covering all models produced from 1990 to 1999. The manual is designed for professional technicians but is also easily understood by the DIY enthusiast. Inside the manual, you'll find step-by-step instructions, diagrams, and illustrations that guide you through every repair procedure.

The manual includes sections covering:

* **General Information and Boating Safety:** Learn about essential boating safety practices and regulations.
* **Tools and Equipment:** Discover the necessary tools and equipment required for working on your Force 120 HP outboard.
* **Maintenance and Tune-up:** Learn how to perform routine maintenance tasks like oil changes, filter replacements, and spark plug adjustments.
* **Fuel System:** Find comprehensive information on diagnosing and repairing fuel system issues, including carburetors, fuel lines, and fuel pumps.
* **Ignition and Electrical System:** Understand the intricacies of your outboard's electrical system and learn how to troubleshoot and repair wiring, ignition components, and starting systems.
* **Lubrication and Cooling:** Discover how to maintain proper lubrication and cooling for optimal engine performance.
* **Sizes, Clearances, and Capacities:** Access essential dimensions and specifications for various engine components.
* **Tightening Torques:** Find accurate torque values for each bolt and nut to ensure proper assembly.
* **Powerhead and Power Overhaul:** Learn about rebuilding and overhauling the powerhead, including detailed instructions for disassembling, inspecting, and assembling components.
* **Lower Unit:** Get expert guidance on servicing and repairing the lower unit, including gear changes, seals, and water pump maintenance.
* **Trim and Tilt:** Understand the operation and maintenance of the trim and tilt system, ensuring proper functionality.
* **Remote Controls:** Find information on troubleshooting and repairing remote control systems.
* **Hand Rewind Starter:** Learn how to maintain and repair the hand rewind starter system.
* **Glossary:** Find definitions for common technical terms.
* **Master Index:** Easily navigate through the manual using the comprehensive index.

This manual is a valuable resource for anyone who wants to tackle their own outboard repairs, saving you time and money in the process. Gain confidence in your abilities and keep your Force 120 HP outboard running smoothly for years to come!

The Force 120 HP outboard motor, produced from 1990 to 1999, was a popular choice among boaters seeking reliable power and performance. This two-stroke, V-6 engine was renowned for its robust construction and smooth operation, making it suitable for a range of boating activities, from fishing and cruising to waterskiing and wakeboarding. The 120 HP engine featured a displacement of 1198 cc, with a compression ratio of 7.5:1. For smooth power delivery, Force incorporated a six-cylinder, 90-degree V-configuration. This design ensured balanced operation and reduced vibration, contributing to a comfortable boating experience. The Force 120 HP employed a carburetor system, with a 1.75-inch intake manifold, further enhancing its performance characteristics.

In addition to its mechanical prowess, the Force 120 HP was known for its user-friendly design and features. The engine incorporated a power trim and tilt system, allowing for effortless adjustment of the motor's angle for optimal performance and maneuverability. Moreover, the Force 120 HP boasted a robust and durable construction, featuring a corrosion-resistant aluminum block and a durable powerhead. This design ensured long-lasting performance and minimized maintenance requirements. While Force discontinued production of outboard motors in 1999, the 120 HP model remains a popular choice among boat enthusiasts seeking reliable power, ease of maintenance, and versatility for a range of boating applications. The Force 120 HP continues to be a reliable and sought-after engine, with aftermarket parts and support still readily available for owners.