Ford Escort RS 1985-1987 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Escort RS Model Generation: Mark III / Mark IV RS variants Production Years: 1985, 1986, 1987 Codes Chassis Codes: GAF (3-door hatchback), GAF (5-door hatchback), GAF (wagon - less common for RS) 👋 Introduction Market Position Target Audience: Owners of 1985-1987 Ford Escort RS models seeking to perform maintenance, repairs, or diagnostics. Also valuable for enthusiasts and collectors. Competitive Analysis Manual Advantage: Provides the definitive, factory-authorized information for the specific RS performance variants, offering greater accuracy and detail than generic repair manuals. Key Features Content Highlight: Comprehensive coverage of the performance-oriented RS variants, including specific engine tuning, suspension upgrades, and braking systems that differentiate them from standard Escort models. Content Benefit Value Proposition: Empowers users to maintain and repair their classic Ford Escort RS efficiently, saving on labor costs and ensuring correct procedures are followed for optimal performance and longevity. Usability Information Access: Well-organized with a table of contents, facilitating quick access to specific repair or maintenance procedures. 📋 Manual Details Coverage Areas Vehicle Coverage: Ford Escort RS models sold between 1985 and 1987 Page Count Estimated Page Count: Varies by specific publication, but comprehensive factory service manuals typically range from 1500-3000 pages. Manual Type Manual Type: Factory Service and Repair Manual (Workshop Manual) Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including cylinder head, block, pistons, crankshaft, camshafts), fuel system (carburetor/injection, fuel pump, lines), ignition system, exhaust system, cooling system, lubrication system, emissions control systems. Transmission Drivetrain: Manual transmissions (e.g., MTX-II, MTX-75), clutch system, drive axles, CV joints, transfer case (if applicable for AWD variants, though less common for RS in this era). Suspension Steering: Front suspension (e.g., MacPherson struts), rear suspension (e.g., twist beam axle with trailing arms), shock absorbers, springs, bushings, steering rack, power steering system (if equipped), wheel bearings. Brakes: Front disc brakes, rear drum brakes (or discs on some RS variants), hydraulic system, master cylinder, brake lines, parking brake system, ABS (if equipped). Electrical Electronics: Battery, alternator, starter motor, lighting system (headlights, taillights, interior), dashboard instruments, switches, wiring harnesses, fuses, relays, ECU (Engine Control Unit) diagnostics (OBD I or similar proprietary system), sensors. Body Chassis: Body panels, doors, hood, trunk lid, interior trim, seats, glass, body sealing, rust prevention, structural components. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks/changes, tune-ups), lubrication points, tire rotation, brake inspection. Diagnostics Troubleshooting: Systematic diagnostic procedures for common faults, fault codes (if applicable), symptom analysis, component testing. Repair Replacement: Detailed step-by-step instructions for component removal, repair, and reinstallation. Includes torque specifications, special tool requirements, and alignment procedures. Overhaul Rebuild: Comprehensive overhaul procedures for major components such as engines, transmissions, and brake systems, including clearances, tolerances, and part specifications. Technical Depth Depth Of Information: Extremely detailed, covering everything from basic fluid checks to complete engine and transmission rebuilds, including wiring diagrams and diagnostic flowcharts. Suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans of original factory documents, ensuring clarity of text, diagrams, and illustrations. Searchable text functionality. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital Format) Software Requirements Required Software: Adobe Acrobat Reader (or compatible PDF viewer), WinZip (or compatible archive utility) Compatibility Operating Systems: Windows (all versions), macOS (all versions) ⚙️ Engine Specifications Primary Engine Engine Code Examples: 342 (RS Turbo Series 1), 344 (RS Turbo Series 2), CVH 1.6L (RS 1600i - earlier model, but relevant for context), potentially early CVH 1.8L or 2.0L variants for some markets. Engine Type: CVH (Compound Valve Helical) - typically 1.6L turbocharged for RS Turbo variants. Performance Horsepower Rs Turbo S1: 132 hp (98 kW) at 5500 rpm (approx.) Torque Rs Turbo S1: 180 Nm (133 lb-ft) at 2400 rpm (approx.) Horsepower Rs Turbo S2: 135 hp (101 kW) at 5700 rpm (approx.) Torque Rs Turbo S2: 183 Nm (135 lb-ft) at 2400 rpm (approx.) Fuel System Fuel Injection: Bosch L-Jetronic or similar multi-point fuel injection system (for RS Turbo models) Turbocharging: Garrett T3 turbocharger with intercooler. Engine Management ECM Type: EEC-IV (Electronic Engine Control) or similar Ford proprietary system. Cylinder Head Valve Train: SOHC (Single Overhead Camshaft) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (e.g., MTX-II or MTX-75) Optional Optional Transmission: Less common for RS performance models; primarily manual. Automatic transmissions were available on standard Escorts. Features Clutch Type: Hydraulically operated single dry plate clutch. 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback Wheelbase: 2525 mm (99.4 in) Length: Approx. 4069 mm (160.2 in) for 3-door Width: Approx. 1676 mm (66.0 in) Weights Curb Weight: Approx. 1000-1100 kg (2200-2425 lbs), varies by specification. 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available specific crash test data for RS variants from this era, but...
GAF (3-door hatchback), GAF (5-door hatchback), GAF (wagon - less common for RS)
👋 Introduction
Market Position
Target Audience:
Owners of 1985-1987 Ford Escort RS models seeking to perform maintenance, repairs, or diagnostics. Also valuable for enthusiasts and collectors.
Competitive Analysis
Manual Advantage:
Provides the definitive, factory-authorized information for the specific RS performance variants, offering greater accuracy and detail than generic repair manuals.
Key Features
Content Highlight:
Comprehensive coverage of the performance-oriented RS variants, including specific engine tuning, suspension upgrades, and braking systems that differentiate them from standard Escort models.
Content Benefit
Value Proposition:
Empowers users to maintain and repair their classic Ford Escort RS efficiently, saving on labor costs and ensuring correct procedures are followed for optimal performance and longevity.
Usability
Information Access:
Well-organized with a table of contents, facilitating quick access to specific repair or maintenance procedures.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
Ford Escort RS models sold between 1985 and 1987
Page Count
Estimated Page Count:
Varies by specific publication, but comprehensive factory service manuals typically range from 1500-3000 pages.
Manual Type
Manual Type:
Factory Service and Repair Manual (Workshop Manual)
Manual transmissions (e.g., MTX-II, MTX-75), clutch system, drive axles, CV joints, transfer case (if applicable for AWD variants, though less common for RS in this era).
Suspension Steering:
Front suspension (e.g., MacPherson struts), rear suspension (e.g., twist beam axle with trailing arms), shock absorbers, springs, bushings, steering rack, power steering system (if equipped), wheel bearings.
Brakes:
Front disc brakes, rear drum brakes (or discs on some RS variants), hydraulic system, master cylinder, brake lines, parking brake system, ABS (if equipped).
Electrical Electronics:
Battery, alternator, starter motor, lighting system (headlights, taillights, interior), dashboard instruments, switches, wiring harnesses, fuses, relays, ECU (Engine Control Unit) diagnostics (OBD I or similar proprietary system), sensors.
Body Chassis:
Body panels, doors, hood, trunk lid, interior trim, seats, glass, body sealing, rust prevention, structural components.
Systematic diagnostic procedures for common faults, fault codes (if applicable), symptom analysis, component testing.
Repair Replacement:
Detailed step-by-step instructions for component removal, repair, and reinstallation. Includes torque specifications, special tool requirements, and alignment procedures.
Overhaul Rebuild:
Comprehensive overhaul procedures for major components such as engines, transmissions, and brake systems, including clearances, tolerances, and part specifications.
Technical Depth
Depth Of Information:
Extremely detailed, covering everything from basic fluid checks to complete engine and transmission rebuilds, including wiring diagrams and diagnostic flowcharts. Suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans of original factory documents, ensuring clarity of text, diagrams, and illustrations. Searchable text functionality.
342 (RS Turbo Series 1), 344 (RS Turbo Series 2), CVH 1.6L (RS 1600i - earlier model, but relevant for context), potentially early CVH 1.8L or 2.0L variants for some markets.
Engine Type:
CVH (Compound Valve Helical) - typically 1.6L turbocharged for RS Turbo variants.
Performance
Horsepower Rs Turbo S1:
132 hp (98 kW) at 5500 rpm (approx.)
Torque Rs Turbo S1:
180 Nm (133 lb-ft) at 2400 rpm (approx.)
Horsepower Rs Turbo S2:
135 hp (101 kW) at 5700 rpm (approx.)
Torque Rs Turbo S2:
183 Nm (135 lb-ft) at 2400 rpm (approx.)
Fuel System
Fuel Injection:
Bosch L-Jetronic or similar multi-point fuel injection system (for RS Turbo models)
Turbocharging:
Garrett T3 turbocharger with intercooler.
Engine Management
ECM Type:
EEC-IV (Electronic Engine Control) or similar Ford proprietary system.
Cylinder Head
Valve Train:
SOHC (Single Overhead Camshaft)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (e.g., MTX-II or MTX-75)
Optional
Optional Transmission:
Less common for RS performance models; primarily manual. Automatic transmissions were available on standard Escorts.
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 5-door hatchback
Wheelbase:
2525 mm (99.4 in)
Length:
Approx. 4069 mm (160.2 in) for 3-door
Width:
Approx. 1676 mm (66.0 in)
Weights
Curb Weight:
Approx. 1000-1100 kg (2200-2425 lbs), varies by specification.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available specific crash test data for RS variants from this era, but based on general Mark III/IV Escort structure. Likely comparable to contemporary vehicles of its class.
Active Features
Braking System:
Ventilated front discs (larger on RS variants), rear drums (or discs on some later RS models), anti-lock braking system (ABS) as an option on some later models.
Passive Features
Seatbelts:
Three-point inertia reel seatbelts for front occupants, lap belts for rear.
Body Structure:
Reinforced passenger cell, crumple zones front and rear.
💡 Technology Features
Infotainment
Audio System:
Factory fitted cassette player and radio, often with basic speaker systems. Options for upgraded units.
Driver Assistance
ABS:
Optional on some models, significantly enhancing braking safety.
Connectivity
Diagnostic Ports:
Proprietary diagnostic connectors for engine management system diagnostics (EEC-IV).
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 miles or 6 months, whichever comes first (typical for the era).
Air Filter Replacement:
Every 12,000 miles or 12 months.
Spark Plug Replacement:
Every 18,000-24,000 miles, depending on plug type.
Fluid Specifications
Engine Oil:
API SF/SG rated, SAE 10W-40 or 15W-50 (viscosity depends on climate). Synthetic options were emerging.
Coolant:
Ford specification antifreeze mixture (e.g., 50/50 ethylene glycol and distilled water).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Fluid:
Manual transmission fluid (MTF) meeting Ford specifications (e.g., ESW-M2C83-C or similar).
Known Issues
Rs Turbo Common Problems:
Turbocharger wear, intercooler efficiency degradation, fuel injector clogging, ignition coil failure, suspension bushing wear, rust in common areas (wheel arches, sills, door bottoms), electrical gremlins (corroded connectors).
Cvh Engine Considerations:
Can be prone to head gasket failure if overheated; regular coolant checks are critical. Cam belt replacement is a critical maintenance item.
📚 Vehicle History
Brand Heritage
Ford Performance:
Ford's long history of performance variants, building on the success of models like the Cortina and Capri, establishing the 'RS' (Rally Sport) performance pedigree.
Model Evolution
Escort Mark Iii:
The Mark III Escort (introduced 1980) represented a significant shift for Ford in Europe, moving to front-wheel drive and a more modern design. The RS variants enhanced this platform with significant performance upgrades.
Escort Rs Turbo:
The Escort RS Turbo was a homologation special for rallying and enjoyed immense popularity as a hot hatch, particularly the Series 1 (1984-1985) and Series 2 (1986-1990) which overlap with the manual's coverage. The manual covers the transition and updates between these.
Production
Manufacturing Locations:
Primarily produced at Ford's Halewood plant in the UK and Saarlouis plant in Germany.
🏆 Awards & Recognition
Recognitions
Hot Hatch Status:
Widely recognized as a seminal hot hatch of its era, praised for its performance, handling, and affordability. Often featured in contemporary performance car reviews and awards.
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