Ford FIVE HUNDRED 500 Service & Repair Manual (2005 2006 2007)-PDF
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🏷️ Basic Information
Identification
Make:
Ford
Model:
Five Hundred
Year:
2005, 2006, 2007
Codes
Platform:
Ford CD3 Platform
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfers and experienced mechanics
Key Features
Value Proposition:
Inexpensive way to keep vehicle working properly, comprehensive repair and service information
Manual Quality
Completeness Assurance:
100% complete and intact, no missing/corrupt pages/sections
📋 Manual Details
Coverage Areas
Scope:
Complete service and repair for all models and engines
Page Count
Total Pages:
3000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
File Size:
Large file size due to comprehensive content and illustrations (specific size not provided, but typical for 3000+ page manuals).
📖 Manual Coverage
Systems Covered
Engine:
Overhaul, rebuilding, performance, timing belt service, serpentine belt routings
Brakes:
Service procedures, diagnostics
Suspension:
Front end alignment procedures and specifications, general suspension service
Transmission:
Removal and installation, in-car servicing, capacities
Electrical:
Wiring diagrams, computer diagnostics, trouble codes, diagnostic trouble tree charts
Body And Chassis:
Sunroof service, U-joint and CV-joint service procedures
HVAC:
Air conditioning service and capacities
Exhaust System:
Covers repair and maintenance of the exhaust system.
Fuel System:
Detailed coverage of fuel delivery, tank, and injection system service.
Cooling System:
Service and repair of the engine cooling system, including radiators and pumps.
Steering System:
Procedures for steering system diagnostics and repair.
Procedures Included
Maintenance:
Factory maintenance schedules and charts, general upkeep
Diagnostics:
Trouble codes, troubleshooting, computer diagnostic trouble tree charts
Repair:
Complete repair procedures, engine overhaul and rebuilding, transmission servicing
Engine Performance Tuning:
Includes detailed engine performance diagnostics and tuning procedures.
Torque Specifications:
Complete torque specifications for all major components.
Lubrication:
Lubrication points and schedules.
Rebuilding:
Engine and transmission rebuilding procedures included.
Technical Depth
Level Of Detail:
Complete disassembly, step-by-step instructions, detailed illustrations, exploded diagrams, drawings, photos
Diagrams:
Hundreds of illustrations, diagrams, wiring schematics, and vacuum diagrams.
Component Level Detail:
Covers detailed component-level repair and replacement.
📊 Manual Specifications
File Format
Compatibility:
All Windows versions, Mac, APP ISO, iPhone, iPad, iPod, Android
Software Requirements:
Adobe PDF Reader, WinZip
Print Quality
Printability:
Fully printable pages
Navigation
Searchability:
Searchable text, bookmarked
Viewing
Zoom Capability:
Zoom in/out
Delivery
Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.0L DOHC V6 (Duratec 30)
Performance
Horsepower:
Approx. 203-205 hp (varies slightly by year)
Torque:
Approx. 207-209 lb-ft (varies slightly by year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Management
Firing Order:
1-4-2-5-3-6
Engine Type
Engine Code:
L37 (Duratec 30)
🔧 Transmission
Standard
Transmission Type:
6-speed Automatic (6F50)
Optional
All Wheel Drive:
Available on certain trims and model years
Features
Fluid Type:
Mercon LV (refer to manual for specific fill levels and procedures)
Transmission Type
Transmission Code:
6F50
📐 Dimensions
Exterior
Length:
Approx. 200.1 inches
Width:
Approx. 73.9 inches
Height:
Approx. 57.7 inches
Wheelbase
Wheelbase:
Approx. 114.4 inches
Weights
Curb Weight:
Approx. 3,650 - 3,850 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver & Passenger) for 2005-2007 models
NHTSA Side Impact:
5-Star (Front & Rear Passenger) for 2005-2007 models
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System
Passive Features
Airbags:
Front airbags, side-curtain airbags, front side airbags
💡 Technology Features
Infotainment
Audio System:
Available Audiophile stereo systems, Sirius Satellite Radio (subscription required).
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Keyless Entry:
Standard keyless entry system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (refer to manual for severe duty conditions)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (refer to manual)
Fluid Specifications
Engine Oil:
SAE 5W-20 (refer to manual for specific capacity and type)
Coolant:
Ford Premium Engine Coolant (Gold) or equivalent (refer to manual for type and capacity)
Known Issues
Transmission Concern:
Some reports of transmission shifting issues or solenoid failures, detailed troubleshooting in manual.
Powertrain Control:
Potential for check engine lights related to emissions or sensor issues, covered by diagnostic procedures.
📚 Vehicle History
Brand Heritage
Ford Sedan History:
Successor to the Ford Taurus, aiming for a more premium and spacious sedan offering.
Model Evolution
Generation:
First Generation (2005-2007)
Production
Assembly Location:
Chicago Assembly Plant, Illinois, USA
Sales Performance:
Moderate sales, positioned as a comfortable and spacious full-size sedan.
🏆 Awards & Recognition
Recognitions
Safety Award:
Top Safety Pick designation from IIHS (Insurance Institute for Highway Safety) for certain years, reflecting good performance in crash tests.