🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2012 Codes Vin Decoder Note: Standard 17-character VIN system applicable. Generation Generation Code: First Generation (CD346) Generation Years: 2006-2012 👋 Introduction Market Position Positioning: A comprehensive digital service and repair solution for owners and independent repair facilities seeking factory-accurate information. Competitive Analysis Advantage Over Print: Offers greater convenience, searchability, and up-to-date information compared to traditional printed manuals. Key Features Ease Of Use: Intuitive interface, hyperlinked navigation, and powerful search functionality. Information Source: Directly derived from manufacturer's Original Equipment (OE) service documentation. Target Audience Audience: DIY enthusiasts, home mechanics, independent repair shops, and automotive students. 📋 Manual Details Coverage Areas Primary Coverage: All mechanical and electrical systems of the 2012 Ford Fusion. Body And Trim: Covers body panel repair, interior trim removal/installation, and exterior components. Page Count Estimated Page Count: Extensive (Digital format, equivalent to over 2000 pages of printed manual content). Manual Type Type: Official Factory Service Manual Software (OE Derived). Language Language: English Format Format: Online Software/Web-based Access. 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine assembly, disassembly, diagnostics, timing, cylinder head, pistons, crankshaft, oil pump, etc. Engine Performance: Fuel delivery systems, ignition systems, emissions control, turbocharger (if applicable), engine management system (ECU). Transmission Manual: Service and repair for manual transmissions (MTX-75), including clutch, gearbox, and driveline components. Transmission Automatic: Service and repair for automatic transmissions (e.g., 6F35), including valve body, torque converter, electronic controls, and fluid service. Brakes: Front and rear brake systems, including disc brake caliper service, rotor replacement, brake fluid flush, ABS, and parking brake. Suspension: Front and rear suspension components, including struts, shock absorbers, control arms, ball joints, sway bars, and wheel bearings. Steering: Power steering system (hydraulic and electric), steering rack, tie rods, power steering pump (if applicable), and steering column. Electrical System: Complete electrical schematics, wiring diagrams, fuse box layouts, charging system (alternator, battery), starting system, lighting, and accessories. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant handling, compressor, evaporator, condenser, and blower motor. Body Electrical: Power windows, power locks, mirrors, sunroof, wipers, horn, interior/exterior lighting, and body control module (BCM) diagnostics. Chassis Electrical: Instrument cluster, dashboard lights, warning indicators, airbag system (SRS), and immobilizer system. Procedures Included Diagnostics: Detailed diagnostic procedures, including trouble code interpretation (OBD-II), symptom-based troubleshooting, and specific component testing. Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, tire rotation, brake fluid checks, coolant checks, and battery maintenance. Major Repairs: Engine overhauls, transmission rebuilds, suspension component replacement, brake caliper replacement, steering rack replacement. Component Replacement: Step-by-step instructions for replacing virtually any component on the vehicle, from sensors to major assemblies. Wiring Diagrams: Comprehensive and detailed wiring diagrams for all vehicle systems, color-coded for clarity. Troubleshooting Guides: Flowcharts and step-by-step guides for diagnosing common and uncommon problems. Specifications And Tolerances: All necessary torque specifications, clearances, and alignment data. Technical Depth Depth: Factory-level detail suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Tools: Information on using Ford-specific diagnostic tools (e.g., IDS) and general OBD-II scanners. 📊 Manual Specifications File Format File Format: Proprietary web-based format, accessible via browser. Print Quality Print Quality: N/A (Digital format, allows for printable sections). Binding Type Binding Type: N/A (Digital format). Paper Type Paper Type: N/A (Digital format). Access Method Access: Requires internet connection and web browser on PC, laptop, smartphone, or tablet. Licensing License Type: Officially licensed, derived from OE (Original Equipment) materials. Subscription Period Subscription Term: 1 Year access included, with discounts for renewal. ⚙️ Engine Specifications Primary Engine Engine Options: 2.5L Duratec I4 (MY-CS), 3.0L Duratec V6 (LAF), 3.5L Duratec V6 (AJC). Engine Displacement I4: 2488 cc (151.8 cu in) Engine Displacement V6 3.0L: 2976 cc (181.7 cu in) Engine Displacement V6 3.5L: 3496 cc (213.4 cu in) Performance Horsepower 2.5L I4: 175 hp @ 6000 rpm Torque 2.5L I4: 175 lb-ft @ 4500 rpm Horsepower 3.0L V6: 240 hp @ 6500 rpm Torque 3.0L V6: 223 lb-ft @ 4300 rpm Horsepower 3.5L V6: 263 hp @ 6250 rpm Torque 3.5L V6: 249 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded Gasoline (87 octane minimum recommended). Fuel Tank Capacity: 18.0 gallons (68.1 L) 🔧 Transmission Standard Standard Transmission: 6-speed SelectShift Automatic (6F35) for 3.0L and 3.5L V6; 6-speed Manual (MTX-75) optional on 2.5L I4. Optional Optional Transmission: 6-speed Manual (MTX-75) on 2.5L I4, 6-speed SelectShift Automatic (6F35) standard on 2.5L I4 in some trims. Features Automatic Features: SelectShift manual shifting capability, Adaptive Shift Control. Fluid Specifications Automatic Transmission Fluid: Mercon LV Automatic Transmission Fluid (ATF). Manual Transmission Fluid: WSD-M2C200-C or equivalent manual transmission fluid. 📐 Dimensions Exterior Length: 188.5 inches (4788 mm) Width: 72.0 inches (1829 mm) Height: 58.1 inches (1476 mm) Wheelbase: 107.4 inches (2728 mm) Weights Curb Weight 2.5L: Approximately 3400-3500 lbs (1542-1588...
Service and repair for manual transmissions (MTX-75), including clutch, gearbox, and driveline components.
Transmission Automatic:
Service and repair for automatic transmissions (e.g., 6F35), including valve body, torque converter, electronic controls, and fluid service.
Brakes:
Front and rear brake systems, including disc brake caliper service, rotor replacement, brake fluid flush, ABS, and parking brake.
Suspension:
Front and rear suspension components, including struts, shock absorbers, control arms, ball joints, sway bars, and wheel bearings.
Steering:
Power steering system (hydraulic and electric), steering rack, tie rods, power steering pump (if applicable), and steering column.
Electrical System:
Complete electrical schematics, wiring diagrams, fuse box layouts, charging system (alternator, battery), starting system, lighting, and accessories.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, including refrigerant handling, compressor, evaporator, condenser, and blower motor.
Body Electrical:
Power windows, power locks, mirrors, sunroof, wipers, horn, interior/exterior lighting, and body control module (BCM) diagnostics.
Chassis Electrical:
Instrument cluster, dashboard lights, warning indicators, airbag system (SRS), and immobilizer system.
Procedures Included
Diagnostics:
Detailed diagnostic procedures, including trouble code interpretation (OBD-II), symptom-based troubleshooting, and specific component testing.
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, tire rotation, brake fluid checks, coolant checks, and battery maintenance.
Ford Super Premium Engine Coolant, Orange (VC-3D1) or equivalent meeting WSS-M97B44-D.
Known Issues
Transmission Issues:
Some reports of rough shifting or hesitant engagement in early models with the 6F35 automatic transmission; potential for solenoid issues.
Engine Issues:
Occasional reports of oil leaks, particularly from the valve cover gaskets or oil pan seal.
Suspension Issues:
Wear in front suspension components like ball joints and sway bar links can lead to knocking noises.
Electrical Issues:
Less common, but some reports of interior electronic accessory failures or dashboard warning light illumination.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Ford Motor Company, a pioneering American automotive manufacturer with over a century of history.
Model Evolution
Model Introduction:
The Ford Fusion was introduced for the 2006 model year as a mid-size sedan, replacing the Ford Mondeo in North America.
2010 Refresh:
Received a significant facelift for the 2010 model year, featuring new exterior styling, interior upgrades, and updated powertrains, including the introduction of the 3.5L V6.
Production
Assembly Location:
Flat Rock, Michigan, USA.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently received good safety ratings from the IIHS (Insurance Institute for Highway Safety) and NHTSA (National Highway Traffic Safety Administration).
Model Popularity:
Popular as a reliable and comfortable mid-size sedan, often cited for its value proposition.
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