🏷️ Basic Information Identification Make: Ford Model: Louisville Model Designation: Commercial Truck / Medium-Duty Truck Year Range Covered: 1996-1998 Codes Chassis Code: CF Series / F-Series Medium Duty (specific to Louisville designation) 👋 Introduction Market Position Vehicle Class: Heavy-duty commercial vehicle / Medium-duty truck Target Audience: Businesses requiring reliable work trucks for hauling, construction, delivery, etc. Competitive Analysis Competitors: Chevrolet Kodiak, GMC Topkick, Freightliner FL Series, International S-Series Key Features Vehicle Durability: Built for demanding commercial applications, known for robustness and longevity. Customization: Offered in various configurations (chassis cab, stake bed, box truck, etc.) to suit diverse business needs. Engine Options: Availability of powerful diesel engines designed for towing and continuous operation. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Additional Coverage: Troubleshooting, Diagnostics, Maintenance, Component Overhaul Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system Drivetrain: Transmission (manual and automatic), drivetrain components (driveshafts, U-joints, axles) Chassis: Suspension (front and rear), steering system, braking system (hydraulic and air, where applicable) Electrical: 12V and 24V electrical systems, charging system, starting system, lighting, instrumentation, body electronics, wiring diagrams Body: Body panels, doors, glass, interior trim, HVAC system, body hardware Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), component testing procedures Repair: Component removal and installation, overhaul procedures for major assemblies, specific repair techniques Specifications: Torque specifications, clearances, tolerances, electrical resistance values, pressure readings Technical Depth Depth: Expert-level, suitable for professional technicians and advanced DIYers Detail Level: Detailed step-by-step instructions, exploded views, service bulletins 📊 Manual Specifications File Format Type: PDF Searchable: Yes Printable: Yes Print Quality Resolution: High-resolution (suitable for clear viewing of diagrams and text) Binding Type Type: N/A (Digital) Paper Type Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Family: Ford/Navistar Power Stroke Diesel (various displacements) Engine Type: Turbocharged Direct Injection Diesel Common Displacements: 7.3L (444 cubic inches), potentially 5.9L Cummins (for certain applications/conversions if specified) Performance Horsepower Range: Approx. 210-275 hp (depending on specific engine and tune) Torque Range: Approx. 450-520 lb-ft (depending on specific engine and tune) Fuel System Injection System: HEUI (Hydraulically Actuated Electronically Controlled Unit Injector) for Power Stroke Fuel Type: Diesel Maintenance Oil Capacity: 15 quarts (check manual for exact capacity and specific engine) Oil Type: API CD, CE, or CF-4 rated diesel engine oil, SAE 15W-40 recommended (verify specific viscosity for ambient temperature) Coolant Type: E.L.C. (Extended Life Coolant) or equivalent, orange-colored ethylene glycol based coolant 🔧 Transmission Standard Type: Heavy-duty manual transmission (e.g., Eaton Fuller, Spicer, New Process Gear) Optional Type: Heavy-duty automatic transmission (e.g., Allison MD Series, Ford/Caterpillar) Features Manual Gears: Typically 5, 6, 8, 9, 10, or 13-speed configurations Automatic Gears: Typically 4 or 6-speed configurations Fluid Specifications Manual Transmission Fluid: GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 (verify specific type based on transmission model) Automatic Transmission Fluid: Mercon, Mercon V, or Allison C-4/TES 295 (verify specific type based on transmission model) 📐 Dimensions Exterior Classification: Class 4-7 Medium Duty Truck Wheelbase Options: Highly variable, depending on application (e.g., 130-250 inches) Cab Configurations: Regular Cab, Crew Cab (potential) Weights Gvwr Range: 14,050 lbs - 33,000 lbs (Class 4-6 typical), up to 54,000 lbs (Class 7) Gcwr Range: Significantly higher than GVWR, dependent on powertrain and chassis rating 🛡️ Safety Features Ratings Crash Test Data: N/A (Commercial vehicles are typically rated differently than passenger vehicles; focus is on structural integrity and driver protection) Active Features Brakes: Hydraulic disc brakes front, drum brakes rear; optional air brakes on heavier GVWR models ABS: Anti-lock Braking System (standard or optional depending on GVWR and year) Passive Features Airbags: Driver airbag; Passenger airbag may be optional or not available on all configurations Seatbelts: Three-point seatbelts for outboard occupants 💡 Technology Features Infotainment Radio System: Basic AM/FM radio, potentially with cassette player. CD player might be an option on later models. Speakers: Typically 2 or 4 speakers, focused on functionality over audio fidelity. Driver Assistance Cruise Control: Available as an option on many models. Trailer Brake Controller: Integrated or aftermarket trailer brake controllers are common for towing applications. Connectivity Phone Integration: No integrated smartphone connectivity or Bluetooth for this era; aftermarket solutions would be required. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-10,000 miles or 6-12 months (diesel, depending on duty cycle and oil type - refer to specific manual) Fuel Filter Replacement: Every 15,000-30,000 miles (diesel, depending on fuel quality and conditions) Air Filter Replacement: Every 15,000-30,000 miles or as needed based on visual inspection Coolant Flush: Every 30,000-50,000 miles or 2-3 years (conventional coolant); Extended Life Coolant may extend this interval significantly. Fluid Specifications Brake Fluid: DOT 3...