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Ford Maverick 2001-2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Maverick Years Covered: 2001, 2002, 2003, 2004, 2005, 2006, 2007 Market Designation: North America (USA, Canada) Platform: Ford CD2 platform (derived from Mazda GE platform) Codes Vin Code Start Digit: 1 Vin Code End Digit: 4 👋 Introduction Market Position Vehicle Segment: Compact Sport Utility Vehicle (SUV) Target Demographic: Younger buyers, value-conscious consumers, those seeking a compact and fuel-efficient SUV. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Mazda Tribute, Nissan Xterra, Hyundai Santa Fe Key Features Design Philosophy: Rugged, truck-like styling with car-like handling and practicality. Unique Selling Points: Body-on-frame construction (uncommon in its segment at the time), available V6 engine, distinctive styling. Body Style: Compact SUV, 4-door configuration. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair information Regions: North America All Styles Covered: Yes, the manual explicitly states 'ALL STYLES COVERED'. Page Count Estimated Page Count: Hundreds (specific number not provided, but described as comprehensive) Manual Type Type: Factory Service Repair Manual Origin: Actual Genuine Repair Service Factory Manuals (not 3rd party) Language Language: English Format Format: PDF Download Accessibility: Viewable and printable on PC (Windows and Mac) 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel Injection/Fuel System, Cooling System, Emission System, Engine Control System Chassis & Drivetrain: Brake System, Suspension, Steering, Differential/Drive, Axle Electrical & Body: Wiring Diagram, Electrical System, Heater/Air Conditioner, Chassis/Body, Interior, Restraint System Procedures Included Maintenance: General Maintenance, Periodic Lubrication Repair Diagnostics: Troubleshooting, Repair Procedures (step-by-step), Diagnostic Guides Illustrations Diagrams: Contains all necessary illustrations, drawings, and photos. Technical Depth Depth: Comprehensive (covers all aspects of repair, rebuild, refurbish, restore, maintenance, and diagnostics) Target Audience: Professional Technicians and Mechanics, as well as DIY owners Diagnostic Tools: Detailed troubleshooting guide for diagnosing and correcting problems. 📊 Manual Specifications File Format Format: PDF Software Requirement: Adobe PDF Reader Searchability: Searchable PDF for quick information retrieval. Print Quality Printability: Printable without restriction (entire manual or specific pages) Resolution: High resolution Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant download link provided post-payment Storage Storage Options: Save to hard drive, burn to CD-ROM ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L I4 (SPI/Zetec), 2.3L I4 (Duratec), 3.0L V6 (Vulcan/Duratec) 2.0L Zetec-E I4: Displacement: 1988 cc; Horsepower: 127-130 hp @ 5300-5500 rpm; Torque: 131-134 lb-ft @ 3300-4300 rpm 2.3L Duratec I4: Displacement: 2295 cc; Horsepower: 142-145 hp @ 5300-5400 rpm; Torque: 147-154 lb-ft @ 4000-4300 rpm 3.0L Vulcan V6 (Vulcan V6): Displacement: 2986 cc; Horsepower: 190 hp @ 5250 rpm; Torque: 205 lb-ft @ 3750 rpm 3.0L Duratec V6 (Later Models): Displacement: 2986 cc; Horsepower: 200 hp @ 6000 rpm; Torque: 200 lb-ft @ 4700 rpm 2.0L Zetec-S I4 (Alternative Variant): Displacement: 1988 cc; Horsepower: 127 hp @ 5500 rpm; Torque: 130 lb-ft @ 4300 rpm Performance Horsepower Range: 127-200 hp Torque Range: 131-205 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Options: 5-speed Manual, 4-speed Automatic Optional Drivetrain: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) Features AWD System: Active Torque Split AWD (available) 📐 Dimensions Exterior Wheelbase Inches: 103.1 inches Length Inches: 173.0 inches Width Inches: 70.3 inches Height Inches: 66.4 inches Weights Curb Weight Lbs Range: 3,100 - 3,600 lbs (approx.) Towing Capacity Lbs: Up to 3,500 lbs (with V6 and proper towing package) Interior Passenger Capacity: 5 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: 4 Stars (for 2005 model year) NHTSA Frontal Crash Rating Passenger: 4 Stars (for 2005 model year) IIHS Frontal Offset Rating: Good (for 2005 model year) Active Features ABS: Standard on most trims, optional on base models Traction Control: Optional on some trims, often tied to AWD system Passive Features Airbags: Frontal airbags standard, side airbags optional on some trims Rollover Stability Control: Not widely available during this generation 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional premium audio system (e.g., Audiophile). Navigation: Not available during this generation. Driver Assistance Cruise Control: Standard on most trims. Connectivity Auxiliary Input: Not standard; some aftermarket head units offered auxiliary inputs. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles or 6-12 months (depending on driving conditions and oil type; consult manual for specifics). Tire Rotation Interval: Every 5,000 - 7,500 miles Transmission Fluid Change: Every 60,000 - 100,000 miles (refer to specific transmission type and fluid specification in manual) Fluid Specifications Engine Oil Type: API SN/SP certified, SAE 5W-20 or SAE 5W-30 (refer to engine type and climate in manual) Engine Oil Capacity: 4.5 - 5.5 quarts (approx., depending on engine) Coolant Type: Ford Premium Gold Coolant (or equivalent meeting specification WSS-M97B51-A1) Transmission Fluid Type: Mercon V Automatic Transmission Fluid (ATF) for automatic transmissions. Manual transmission fluid: SAE 75W-90 GL-4 or GL-5. Brake Fluid Type:...
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SKU: 155952
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Ford Maverick 2001-2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Maverick
Years Covered:
2001, 2002, 2003, 2004, 2005, 2006, 2007
Market Designation:
North America (USA, Canada)
Platform:
Ford CD2 platform (derived from Mazda GE platform)
Codes
Vin Code Start Digit:
1
Vin Code End Digit:
4
👋 Introduction
Market Position
Vehicle Segment:
Compact Sport Utility Vehicle (SUV)
Target Demographic:
Younger buyers, value-conscious consumers, those seeking a compact and fuel-efficient SUV.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Mazda Tribute, Nissan Xterra, Hyundai Santa Fe
Key Features
Design Philosophy:
Rugged, truck-like styling with car-like handling and practicality.
Unique Selling Points:
Body-on-frame construction (uncommon in its segment at the time), available V6 engine, distinctive styling.
Body Style:
Compact SUV, 4-door configuration.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair information
Regions:
North America
All Styles Covered:
Yes, the manual explicitly states 'ALL STYLES COVERED'.
Page Count
Estimated Page Count:
Hundreds (specific number not provided, but described as comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Origin:
Actual Genuine Repair Service Factory Manuals (not 3rd party)
Language
Language:
English
Format
Format:
PDF Download
Accessibility:
Viewable and printable on PC (Windows and Mac)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Fuel Injection/Fuel System, Cooling System, Emission System, Engine Control System
Chassis & Drivetrain:
Brake System, Suspension, Steering, Differential/Drive, Axle
Electrical & Body:
Wiring Diagram, Electrical System, Heater/Air Conditioner, Chassis/Body, Interior, Restraint System
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication
Repair Diagnostics:
Troubleshooting, Repair Procedures (step-by-step), Diagnostic Guides
Illustrations Diagrams:
Contains all necessary illustrations, drawings, and photos.
Technical Depth
Depth:
Comprehensive (covers all aspects of repair, rebuild, refurbish, restore, maintenance, and diagnostics)
Target Audience:
Professional Technicians and Mechanics, as well as DIY owners
Diagnostic Tools:
Detailed troubleshooting guide for diagnosing and correcting problems.
📊 Manual Specifications
File Format
Format:
PDF
Software Requirement:
Adobe PDF Reader
Searchability:
Searchable PDF for quick information retrieval.
Print Quality
Printability:
Printable without restriction (entire manual or specific pages)
Resolution:
High resolution
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant download link provided post-payment
Storage
Storage Options:
Save to hard drive, burn to CD-ROM
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L I4 (SPI/Zetec), 2.3L I4 (Duratec), 3.0L V6 (Vulcan/Duratec)
2.0L Zetec-E I4:
Displacement: 1988 cc; Horsepower: 127-130 hp @ 5300-5500 rpm; Torque: 131-134 lb-ft @ 3300-4300 rpm
2.3L Duratec I4:
Displacement: 2295 cc; Horsepower: 142-145 hp @ 5300-5400 rpm; Torque: 147-154 lb-ft @ 4000-4300 rpm
3.0L Vulcan V6 (Vulcan V6):
Displacement: 2986 cc; Horsepower: 190 hp @ 5250 rpm; Torque: 205 lb-ft @ 3750 rpm
3.0L Duratec V6 (Later Models):
Displacement: 2986 cc; Horsepower: 200 hp @ 6000 rpm; Torque: 200 lb-ft @ 4700 rpm
2.0L Zetec-S I4 (Alternative Variant):
Displacement: 1988 cc; Horsepower: 127 hp @ 5500 rpm; Torque: 130 lb-ft @ 4300 rpm
Performance
Horsepower Range:
127-200 hp
Torque Range:
131-205 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Options:
5-speed Manual, 4-speed Automatic
Optional
Drivetrain:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Features
AWD System:
Active Torque Split AWD (available)
📐 Dimensions
Exterior
Wheelbase Inches:
103.1 inches
Length Inches:
173.0 inches
Width Inches:
70.3 inches
Height Inches:
66.4 inches
Weights
Curb Weight Lbs Range:
3,100 - 3,600 lbs (approx.)
Towing Capacity Lbs:
Up to 3,500 lbs (with V6 and proper towing package)
Interior
Passenger Capacity:
5
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating Driver:
4 Stars (for 2005 model year)
NHTSA Frontal Crash Rating Passenger:
4 Stars (for 2005 model year)
IIHS Frontal Offset Rating:
Good (for 2005 model year)
Active Features
ABS:
Standard on most trims, optional on base models
Traction Control:
Optional on some trims, often tied to AWD system
Passive Features
Airbags:
Frontal airbags standard, side airbags optional on some trims
Rollover Stability Control:
Not widely available during this generation
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio system (e.g., Audiophile).
Navigation:
Not available during this generation.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Auxiliary Input:
Not standard; some aftermarket head units offered auxiliary inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6-12 months (depending on driving conditions and oil type; consult manual for specifics).
Tire Rotation Interval:
Every 5,000 - 7,500 miles
Transmission Fluid Change:
Every 60,000 - 100,000 miles (refer to specific transmission type and fluid specification in manual)
Fluid Specifications
Engine Oil Type:
API SN/SP certified, SAE 5W-20 or SAE 5W-30 (refer to engine type and climate in manual)
Engine Oil Capacity:
4.5 - 5.5 quarts (approx., depending on engine)
Coolant Type:
Ford Premium Gold Coolant (or equivalent meeting specification WSS-M97B51-A1)
Transmission Fluid Type:
Mercon V Automatic Transmission Fluid (ATF) for automatic transmissions. Manual transmission fluid: SAE 75W-90 GL-4 or GL-5.
Brake Fluid Type:
DOT 3
Power Steering Fluid:
Mercon ATF or equivalent
Known Issues
Common Problems:
Rear main seal leaks (V6 engines), alternator failures, catalytic converter issues, suspension component wear (ball joints, control arms), occasional transmission solenoid issues.
📚 Vehicle History
Brand Heritage
Ford SUV Lineup:
Part of Ford's expansion into the SUV market following the Explorer's success.
Model Evolution
First Generation:
Launched for the 2001 model year, based on the Mazda Tribute platform.
Mid-Cycle Refresh:
Received a minor refresh for the 2005 model year with updated styling and interior features.
Production
Manufacturing Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA
Production End Year:
2007
🏆 Awards & Recognition
Recognitions
Segment Positioning:
Often lauded for its ruggedness and practicality in a segment that was increasingly moving towards unibody construction.
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