🏷️ Basic Information

Make:

Ford

Model:

Montego

Years Covered:

2005, 2006, 2007

Vin Designator Year 2005:

5

Vin Designator Year 2006:

6

Vin Designator Year 2007:

7

👋 Introduction

Target Audience:

Professional mechanical technicians, automotive repair shops, and experienced DIY enthusiasts.

Value Proposition:

Provides dealer-level service information, empowering users to perform repairs efficiently and accurately, saving on labor costs.

Unique Selling Point:

Incorporation of proprietary component manufacturer instructions for a holistic repair approach.

Safety Emphasis:

Highlights safety precautions, including the use of torque wrenches and specific safety warnings (WARNING, CAUTION, NOTE).

📋 Manual Details

Primary Coverage:

Repair and overhaul of Ford Montego 2005-2007 vehicles.

Additional Coverage:

Proprietary component manufacturer instructions integrated.

Total Pages:

4679

Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF

Searchability:

PDF format allows for text searching, enhancing the efficiency of locating specific information within the manual.

📖 Manual Coverage

Powertrain:

Engine, Transmission, Fuel System, Ignition System, Lubrication System, Exhaust System.

Chassis:

Brakes, Suspension, Steering, Wheels, Tires.

Electrical:

Electrical System, Wiring Diagrams, Lighting, Instrumentation.

Body:

Body Construction, Interior Trim, Exterior Components, HVAC.

Heating Ventilation Air Conditioning:

HVAC system diagnostics, repair, refrigerant handling, blower motor, evaporator, condenser, and heater core replacement.

Suspension And Steering:

Front and rear suspension component replacement, wheel alignment procedures, steering gear diagnostics, and power steering system repair.

Brake System:

Brake pad and rotor replacement, brake caliper service, brake line repair, ABS component troubleshooting, and parking brake adjustments.

Fuel And Emission Systems:

Fuel tank servicing, fuel pump replacement, fuel injector diagnostics, evaporative emission control (EVAP) system troubleshooting.

Routine Maintenance:

Tune-ups, fluid changes, filter replacements, general servicing.

Diagnostic Repair:

Troubleshooting guides, component diagnostics, detailed repair procedures.

Component Level:

Removal and installation, assembly and disassembly of major components and sub-assemblies.

Troubleshooting Methodology:

Provides systematic diagnostic flowcharts and troubleshooting steps for various system failures.

Engine Overhaul:

Detailed procedures for engine disassembly, component inspection, repair, and reassembly, including gasket and seal replacement.

Electrical Diagnostics:

Wiring diagrams, fuse box layouts, component testing procedures, and diagnostic strategies for electrical faults.

Body Panel Repair:

Procedures for minor body panel repair, dent removal, and replacement of exterior trim pieces.

Depth:

Comprehensive, suitable for professional technicians and knowledgeable DIYers. Covers routine maintenance to extensive engine and transmission overhaul.

Special Tool Identification:

Identifies and illustrates Ford Montego special tools required for specific adjustments and repairs, often with part numbers.

Torque Specifications:

Precise torque specifications for all critical fasteners and assembly points, essential for safe and correct repairs.

Diagnostic Trouble Codes:

Comprehensive list of OBD-II (On-Board Diagnostics) trouble codes (DTCs) with their definitions and potential causes.

📊 Manual Specifications

Format:

PDF (Portable Document Format)

Printability:

Yes, pages are printable.

Binding:

N/A (Digital Format)

Paper:

N/A (Digital Format)

Delivery:

Fast and Free Electronic Delivery via Email.

⚙️ Engine Specifications

Engine Options Likely:

While not explicitly stated in the product description, the Ford Montego of this era was typically offered with a 3.0L V6 (Duratec 30) and potentially a 3.5L V6 (Duratec 35) in later configurations. The manual would cover the specific engines installed in the 2005-2007 models.

Performance Details Covered:

The manual would detail horsepower, torque, engine operating parameters, and performance tuning information relevant to the covered model years.

Horsepower Torque Data:

The manual will contain specific horsepower and torque figures for the engines covered, enabling accurate performance diagnostics.

Fuel System Coverage:

Detailed procedures for fuel injection systems, fuel pump operation, fuel filter replacement, and fuel tank servicing.

Engine Identification:

The manual will provide detailed specifications for the engine options available in the 2005, 2006, and 2007 Ford Montego models, likely including the 3.0L Duratec V6.

Engine Size Typical:

3.0 Liters (for the Duratec 30 V6), though other displacements may be covered if offered in specific markets.

🔧 Transmission

Transmission Type Likely:

The Ford Montego primarily utilized automatic transmissions. Likely candidates include the AX4N or a similar 4-speed automatic transaxle.

Optional Transmission Availability:

No manual transmission was commonly offered in the Ford Montego. The manual will focus on automatic transmission repair and overhaul.

Transmission Features Covered:

Transmission fluid type, capacity, refill procedures, diagnostic fault codes, internal component repair, and solenoid operation.

Transmission Fluid Capacity:

The manual will list the specific transmission fluid capacity for dry fill and refill, crucial for proper operation.

📐 Dimensions

Platform Basis:

The Ford Montego is based on the Ford CD3 platform, shared with the Ford Fusion, Mercury Milan, and Lincoln Zephyr/MKZ.

Interior Features Covered:

The manual would cover interior trim removal, HVAC system repair, dashboard components, and seating mechanisms.

Cargo Systems Covered:

While not explicitly detailed, bodywork sections might include information related to tailgate or trunk operation and seals.

Weight Specifications Coverage:

The manual will likely include curb weight, gross vehicle weight rating (GVWR), and payload capacity specifications.

🛡️ Safety Features

Safety Rating Information:

The manual may reference NHTSA or IIHS crash test results and safety ratings relevant to the 2005-2007 Montego model years.

Active Safety Systems Covered:

ABS (Anti-lock Braking System), Traction Control System (TCS), and Electronic Stability Control (ESC) system diagnostics and repair.

Passive Safety Systems Covered:

Airbag system diagnostics, SRS (Supplemental Restraint System) components, seatbelt mechanisms, and body structure integrity.

💡 Technology Features

Infotainment Systems Covered:

The manual would cover the diagnostics and repair of the factory-installed audio system, potentially including CD players and satellite radio components.

Speaker Replacement Procedures:

Instructions for accessing and replacing speaker components within the vehicle's interior.

Driver Assistance Features Covered:

Diagnostics for ABS, TCS, and ESC systems. May also cover parking assist sensors if equipped.

Connectivity Features Covered:

Diagnostics for power windows, power locks, remote keyless entry, and potentially Ford's early SYNC system if applicable to specific trims.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions. The manual will provide precise recommendations based on Ford's specifications.

Transmission Fluid Change:

Generally recommended around 30,000 to 60,000 miles (48,000 to 97,000 km). The manual will specify the exact interval and procedure.

Engine Oil Specification:

Likely SAE 5W-20 or 5W-30 synthetic blend or full synthetic, meeting Ford's WSS-M2C945-A or equivalent specification. The manual will confirm the exact grade.

Transmission Fluid Specification:

Mercon V or equivalent automatic transmission fluid. Manual will list the precise Ford specification.

Coolant Specification:

Ford Premium Engine Coolant (Green) or equivalent meeting Ford WSS-M97B44-D specification. Manual will detail capacity and type.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid, meeting Ford's specific standards. Manual will confirm.

Power Steering Fluid:

Typically a Mercon V compatible fluid or specific power steering fluid, depending on system design. Manual will specify.

Common Issues Covered:

The manual will likely address common issues for this platform, such as potential transmission solenoid issues, power steering pump leaks, and HVAC blower motor resistor failures.

Common Electrical Faults:

May include troubleshooting for common electrical issues like power window regulators, central locking actuators, and dashboard warning lights.

Comprehensive Schedule:

Detailed maintenance schedule outlining routine checks and services at specific mileage or time intervals.

📚 Vehicle History

Ford Heritage Context:

The Montego represents Ford's strategy to offer a range of front-wheel-drive sedans and wagons on a shared platform during this period.

Montego Generation:

The 2005-2007 models represent the first generation of the Ford Montego, which replaced the Mercury Sable in some markets as a rebadged vehicle.

Platform Sharing:

The Montego shares its platform with other Ford Motor Company vehicles of the era, meaning some procedures or component knowledge might be transferable.

Manufacturing Plant:

The Ford Montego was primarily manufactured at the Wixom Assembly Plant in Wixom, Michigan.

🏆 Awards & Recognition

Vehicle Awards:

The Ford Montego did not receive significant individual awards. Its platform, the CD3, was generally well-regarded for its ride and handling characteristics for its class.