Basic Information Identification Make: Ford Model: Scorpio Year: 1992 Codes Internal Model Code: DE2 (Mk I Facelift) Chassis Code: GHE/GHIA Introduction Market Position Segment: Large family/executive car, often positioned as a European competitor to American sedans and wagons. Competitive Analysis Competitors 1992: Ford Granada (prior model), Vauxhall Carlton/Opel Senator, Rover SD1 (earlier), Peugeot 605, Citroën XM, Audi 100, BMW 5 Series, Mercedes-Benz E-Class. Key Features Design Philosophy: Aerodynamic styling, advanced engineering for its time, focus on comfort and refinement. Target Audience: Families, business executives, fleet users appreciating a blend of comfort, performance, and European design. Manual Details Coverage Areas Coverage Scope: Full Service Repair Page Count Estimated Page Count: Variable (typically 1500-2500+ pages for comprehensive factory service manuals) Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures for all engine variants, including cylinder head, block, pistons, crankshaft, camshafts, timing systems. Engine Management: Fuel injection systems (Bosch Motronic, EEC-IV variants), ignition systems, emissions control, sensor diagnostics, actuator testing. Transmission Manual: Repair and overhaul of manual gearboxes, clutch system, shift linkages. Transmission Automatic: Diagnosis, repair, and overhaul of automatic transmissions (e.g., A4LD variants), including valve body, torque converter, and electronic controls. Drivetrain Suspension: Front and rear suspension systems (MacPherson struts, independent rear suspension), steering system (power steering diagnosis), wheel bearings, driveshafts, differentials. Brakes: Disc and drum brake systems, ABS (Anti-lock Braking System) diagnosis and repair, hydraulic system components, parking brake. Electrical System: Comprehensive wiring diagrams for all circuits, starter motor, alternator, battery, lighting systems, interior electronics, power accessories. Body Exterior: Body panel repair, door mechanisms, hinges, latches, glass replacement, seals, bumpers, trim. Body Interior: Seat mechanisms, dashboard removal and repair, HVAC system (heating, ventilation, and air conditioning) diagnosis and repair, trim panels, sound insulation. Procedures Included Maintenance: Scheduled maintenance checks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, diagnostic trouble codes (DTCs), symptom-based troubleshooting guides. Repair Overhaul: Step-by-step instructions for component removal, repair, reassembly, and installation for virtually all mechanical and electrical systems. Electrical Diagnostics: Detailed guidance on using multimeters, oscilloscopes, and scan tools, interpreting wiring diagrams, tracing faults, repairing wiring harnesses. Component Replacement: Instructions for replacing major components such as engines, transmissions, brake calipers, alternators, starter motors, fuel pumps, etc. Technical Depth Depth: Comprehensive, covering from basic fluid checks to complete engine and transmission rebuilds, including detailed diagnostic procedures. Manual Specifications File Format Format Details: PDF (Portable Document Format) Print Quality Printability: Full printable, allowing users to print individual pages or the entire manual for physical use. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Software Requirements Required Software: Adobe PDF Reader, WinRAR (for potential archive extraction) Compatibility Operating Systems: Compatible with all versions of Windows and Mac OS. Engine Specifications Primary Engine Engine Options 1992: 2.0L (OHC I4), 2.4L (OHC I4), 2.9L (OHV V6), 2.9L V6 Cosworth (4x4 models). Performance 2.9L V6 Power Hp: Approximately 145-150 hp (depending on variant). 2.9L V6 Torque Lb Ft: Approximately 170-175 lb-ft. Fuel System Injection Type: Multi-point fuel injection (MPI) for V6 engines, potentially single-point injection (SPI) for 2.0L models. Engine Mechanical Cylinder Head Design: OHC for I4, OHV for V6. Ignition System: Electronic ignition, distributor-based for many models. Transmission Standard Standard Transmission: 5-speed manual transmission. Optional Optional Transmission: 4-speed automatic transmission (e.g., A4LD). Features Drivetrain Options: Rear-wheel drive (RWD), optional All-Wheel Drive (AWD) on V6 models (often referred to as '4x4'). Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback/Estate (Wagon). Length Mm: Approximately 4900-4980 mm (depending on body style and specific trim). Width Mm: Approximately 1750-1770 mm. Height Mm: Approximately 1420-1450 mm. Weights Curb Weight Kg: Approximately 1350-1550 kg (depending on engine and equipment). Safety Features Ratings Crash Test Availability: Limited publicly available crash test data for the 1992 model year from independent agencies like Euro NCAP or NHTSA. Active Features ABS: Optional Anti-lock Braking System (ABS) available on higher trims or as an option. Traction Control: Traction control (ASR) became available on some later models, but less common on the 1992 Mk I facelift. Passive Features Airbags: Driver's airbag became an option or standard on some later models of this generation, potentially available on late 1992 builds. Seatbelts: Pre-tensioned front seatbelts were a significant safety feature of the Scorpio's introduction. Technology Features Infotainment Audio System: Factory fitted radio/cassette players, often with optional CD changer preparation or units. Driver Assistance Cruise Control: Optional cruise control system available on higher trim levels. Comfort Features Climate Control: Manual or optional automatic climate control systems. Power Accessories: Power windows (front and rear), power mirrors, central locking were common options or standard on higher trims. Maintenance Service Intervals Oil Change Interval Km: Typically every 10,000-15,000 km or 12 months, whichever comes first (consult...
Repair and overhaul of manual gearboxes, clutch system, shift linkages.
Transmission Automatic:
Diagnosis, repair, and overhaul of automatic transmissions (e.g., A4LD variants), including valve body, torque converter, and electronic controls.
Drivetrain Suspension:
Front and rear suspension systems (MacPherson struts, independent rear suspension), steering system (power steering diagnosis), wheel bearings, driveshafts, differentials.
Brakes:
Disc and drum brake systems, ABS (Anti-lock Braking System) diagnosis and repair, hydraulic system components, parking brake.
Electrical System:
Comprehensive wiring diagrams for all circuits, starter motor, alternator, battery, lighting systems, interior electronics, power accessories.
Body Exterior:
Body panel repair, door mechanisms, hinges, latches, glass replacement, seals, bumpers, trim.
Body Interior:
Seat mechanisms, dashboard removal and repair, HVAC system (heating, ventilation, and air conditioning) diagnosis and repair, trim panels, sound insulation.
Multi-point fuel injection (MPI) for V6 engines, potentially single-point injection (SPI) for 2.0L models.
Engine Mechanical
Cylinder Head Design:
OHC for I4, OHV for V6.
Ignition System:
Electronic ignition, distributor-based for many models.
Transmission
Standard
Standard Transmission:
5-speed manual transmission.
Optional
Optional Transmission:
4-speed automatic transmission (e.g., A4LD).
Features
Drivetrain Options:
Rear-wheel drive (RWD), optional All-Wheel Drive (AWD) on V6 models (often referred to as '4x4').
Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback/Estate (Wagon).
Length Mm:
Approximately 4900-4980 mm (depending on body style and specific trim).
Width Mm:
Approximately 1750-1770 mm.
Height Mm:
Approximately 1420-1450 mm.
Weights
Curb Weight Kg:
Approximately 1350-1550 kg (depending on engine and equipment).
Safety Features
Ratings
Crash Test Availability:
Limited publicly available crash test data for the 1992 model year from independent agencies like Euro NCAP or NHTSA.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims or as an option.
Traction Control:
Traction control (ASR) became available on some later models, but less common on the 1992 Mk I facelift.
Passive Features
Airbags:
Driver's airbag became an option or standard on some later models of this generation, potentially available on late 1992 builds.
Seatbelts:
Pre-tensioned front seatbelts were a significant safety feature of the Scorpio's introduction.
Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette players, often with optional CD changer preparation or units.
Driver Assistance
Cruise Control:
Optional cruise control system available on higher trim levels.
Comfort Features
Climate Control:
Manual or optional automatic climate control systems.
Power Accessories:
Power windows (front and rear), power mirrors, central locking were common options or standard on higher trims.
Maintenance
Service Intervals
Oil Change Interval Km:
Typically every 10,000-15,000 km or 12 months, whichever comes first (consult manual for exact specification based on driving conditions).
Timing Belt Interval Km:
For V6 engines, timing belt replacement typically recommended every 80,000-100,000 km or 5 years. I4 OHC engines may use a timing chain.
Fluid Specifications
Engine Oil API Spec:
API SF/SG or ACEA A2-96 for gasoline engines. Viscosity grades like 5W-30, 5W-40, 10W-40 depending on climate.
Coolant Spec:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Ford specification ESE-M97B44-A or equivalent.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Automatic Transmission Fluid Type:
Mercon or Mercon V (or equivalent specifications like Dexron II/III for older A4LD)
Known Issues
Common Electrical Faults:
Corrosion in wiring connectors, failure of central locking components, issues with interior electronics and dashboard illumination.
Common Mechanical Faults:
V6 engine oil leaks (e.g., rocker cover gaskets), wear in suspension bushings, potential gearbox issues (especially automatic) with high mileage.
Rust Prone Areas:
Wheel arches, sills, rear spring mounts, door bottoms.
Vehicle History
Brand Heritage
Ford Europe History:
Ford of Europe's large car segment heritage includes models like the Ford Cortina, Ford Granada, and Ford Sierra.
Model Evolution
Scorpio Introduction:
Launched in 1985 as a replacement for the Granada, aimed at providing a more modern, aerodynamic, and refined large car.
Mk1 Facelift 1992:
The 1992 model represents the 'Mk I Facelift' or 'Series 2', featuring updated styling, improved interior, and revised mechanicals.
Production
Manufacturing Locations:
Primarily manufactured in Cologne, Germany, and also in Britain.
Awards & Recognition
Recognitions
European Car Of The Year Nomination:
The Ford Scorpio was a contender in the European Car of the Year awards in its initial launch year (1986), but did not win.
Critical Reception Early:
Initially praised for its styling and advanced features, but faced criticism regarding some build quality aspects and V6 engine refinement compared to rivals.
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