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Ford Taurus Complete Workshop Service Repair Manual 2004

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🏷️ Basic Information Identification Make: Ford Model: Taurus Year: 2004 Chassis Code: FFV/DG36 Body Styles Covered: Sedan, Wagon 👋 Introduction Market Position Market Position: Designed for DIY enthusiasts and professional mechanics alike, offering a cost-effective alternative to dealership service. Competitive Analysis Competitive Analysis: Provides a level of detail comparable to factory service manuals, covering specific model year updates and common issues. Key Features Key Features: Detailed step-by-step repair instructions, exploded views, torque specifications, wiring diagrams, diagnostic procedures, and troubleshooting guides. 📋 Manual Details Coverage Areas Coverage Areas: All major mechanical, electrical, and body systems Page Count Page Count: Extensive (typically 1000+ pages) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) 📖 Manual Coverage Systems Covered Systems Covered: Engine, Drivetrain, Suspension, Steering, Brakes, HVAC, Fuel System, Electrical System, Body, Interior, Emissions Control, Diagnostics Procedures Included Procedures Included: Routine maintenance, troubleshooting, diagnostics, component replacement, system repair, overhaul procedures, wiring diagrams, specifications Technical Depth Technical Depth: Comprehensive, from basic fluid changes to complete engine and transmission rebuilds; includes diagnostic fault codes (DTCs) 📊 Manual Specifications File Format File Format: High-resolution PDF, searchable text, bookmarked sections Print Quality Print Quality: Printable on demand, clear diagrams and text Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine 1: 3.0L Duratec V6 (SOHC/DOHC) Engine Displacement 1 Engine Displacement 1: 2967 cc Engine Horsepower 1 Engine Horsepower 1: 201 hp @ 5800 rpm (DOHC) Engine Torque 1 Engine Torque 1: 200 lb-ft @ 4800 rpm (DOHC) Primary Engine 2 Primary Engine 2: 3.0L Vulcan V6 (OHV) Engine Displacement 2 Engine Displacement 2: 2986 cc Engine Horsepower 2 Engine Horsepower 2: 150 hp @ 5000 rpm Engine Torque 2 Engine Torque 2: 175 lb-ft @ 3750 rpm Fuel System Fuel System: Electronic Fuel Injection (EFI) Fuel Type Fuel Type: Unleaded gasoline (some models Flex Fuel E85 capable) Engine Coolant Capacity Engine Coolant Capacity: Approx. 13.0 quarts (12.3 liters) Engine Oil Capacity Engine Oil Capacity Duratec: 5.5 quarts (5.2 liters) with filter (Duratec) Engine Oil Capacity Vulcan: 5.0 quarts (4.7 liters) with filter (Vulcan) Recommended Oil Grade Recommended Oil Grade: SAE 5W-20 (preferred for fuel economy and performance), SAE 5W-30 for Duratec; SAE 5W-30 for Vulcan 🔧 Transmission Standard Transmission Standard Transmission: 4-speed automatic (4F50N) Optional Transmission Optional Transmission: None for this model year Transmission Fluid Type Transmission Fluid Type: MERCON V (e.g., Motorcraft XT-5-QM, XT-5-DM) Transmission Fluid Capacity Transmission Fluid Capacity: Approx. 11.4 quarts (10.8 liters) total capacity Transmission Features Transmission Features: Electronically controlled, overdrive with lock-up torque converter 📐 Dimensions Exterior Length Exterior Length: 198.4 inches (5039 mm) Sedan; 199.7 inches (5072 mm) Wagon Exterior Width Exterior Width: 73.0 inches (1854 mm) Exterior Height Exterior Height: 55.7 inches (1415 mm) Sedan; 58.4 inches (1483 mm) Wagon Wheelbase Wheelbase: 112.9 inches (2868 mm) Front Track Front Track: 61.4 inches (1560 mm) Rear Track Rear Track: 61.6 inches (1565 mm) Cargo Volume Sedan Cargo Volume Sedan: 16.0 cubic feet (453 liters) Cargo Volume Wagon Cargo Volume Wagon: 38.7 cubic feet (1096 liters) behind rear seat; 81.1 cubic feet (2296 liters) with rear seat folded Curb Weight Min Curb Weight Min: 3550 lbs (1610 kg) (approximate for base models) Curb Weight Max Curb Weight Max: 3800 lbs (1724 kg) (approximate for higher trims/wagon) Fuel Tank Capacity Fuel Tank Capacity: 18.0 gallons (68 liters) 🛡️ Safety Features Nhtsa Front Impact Driver Rating NHTSA Front Impact Driver Rating: Five Stars (2004 Model) Nhtsa Front Impact Passenger Rating NHTSA Front Impact Passenger Rating: Five Stars (2004 Model) Nhtsa Side Impact Front Driver Rating NHTSA Side Impact Front Driver Rating: Four Stars (2004 Model) Nhtsa Side Impact Front Passenger Rating NHTSA Side Impact Front Passenger Rating: Four Stars (2004 Model) Nhtsa Side Impact Rear Driver Rating NHTSA Side Impact Rear Driver Rating: Four Stars (2004 Model) Nhtsa Side Impact Rear Passenger Rating NHTSA Side Impact Rear Passenger Rating: Four Stars (2004 Model) Nhtsa Rollover Rating NHTSA Rollover Rating: Four Stars (2004 Model) Passive Features Passive Features: Front airbags, front side-impact airbags (optional on some trims), front and rear 3-point safety belts, LATCH child seat anchors Active Features Active Features: Anti-lock Braking System (ABS), Traction Control (optional on some trims), All-Wheel Drive (optional on some trims) 💡 Technology Features Infotainment Infotainment: AM/FM stereo with CD player, optional premium audio system, optional cassette player, voice-activated communications system (late models/optional). Driver Assistance Driver Assistance: Cruise control, optional rear parking assist sensors. Connectivity Connectivity: Power outlets, optional steering wheel audio controls. Lighting Lighting: Halogen headlamps, optional fog lamps, cornering lamps. 🔧 Maintenance Service Intervals Oil Change Service Intervals Oil Change: Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic blend or full synthetic oil. Service Intervals Air Filter Service Intervals Air Filter:...
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SKU: 20912
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Etiquetas: 2004 Car Ford Taurus
Ford Taurus Complete Workshop Service Repair Manual 2004
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Year:
2004
Chassis Code:
FFV/DG36
Body Styles Covered:
Sedan, Wagon
👋 Introduction
Market Position
Market Position:
Designed for DIY enthusiasts and professional mechanics alike, offering a cost-effective alternative to dealership service.
Competitive Analysis
Competitive Analysis:
Provides a level of detail comparable to factory service manuals, covering specific model year updates and common issues.
Key Features
Key Features:
Detailed step-by-step repair instructions, exploded views, torque specifications, wiring diagrams, diagnostic procedures, and troubleshooting guides.
📋 Manual Details
Coverage Areas
Coverage Areas:
All major mechanical, electrical, and body systems
Page Count
Page Count:
Extensive (typically 1000+ pages)
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Drivetrain, Suspension, Steering, Brakes, HVAC, Fuel System, Electrical System, Body, Interior, Emissions Control, Diagnostics
Procedures Included
Procedures Included:
Routine maintenance, troubleshooting, diagnostics, component replacement, system repair, overhaul procedures, wiring diagrams, specifications
Technical Depth
Technical Depth:
Comprehensive, from basic fluid changes to complete engine and transmission rebuilds; includes diagnostic fault codes (DTCs)
📊 Manual Specifications
File Format
File Format:
High-resolution PDF, searchable text, bookmarked sections
Print Quality
Print Quality:
Printable on demand, clear diagrams and text
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine 1:
3.0L Duratec V6 (SOHC/DOHC)
Engine Displacement 1
Engine Displacement 1:
2967 cc
Engine Horsepower 1
Engine Horsepower 1:
201 hp @ 5800 rpm (DOHC)
Engine Torque 1
Engine Torque 1:
200 lb-ft @ 4800 rpm (DOHC)
Primary Engine 2
Primary Engine 2:
3.0L Vulcan V6 (OHV)
Engine Displacement 2
Engine Displacement 2:
2986 cc
Engine Horsepower 2
Engine Horsepower 2:
150 hp @ 5000 rpm
Engine Torque 2
Engine Torque 2:
175 lb-ft @ 3750 rpm
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Fuel Type
Fuel Type:
Unleaded gasoline (some models Flex Fuel E85 capable)
Engine Coolant Capacity
Engine Coolant Capacity:
Approx. 13.0 quarts (12.3 liters)
Engine Oil Capacity
Engine Oil Capacity Duratec:
5.5 quarts (5.2 liters) with filter (Duratec)
Engine Oil Capacity Vulcan:
5.0 quarts (4.7 liters) with filter (Vulcan)
Recommended Oil Grade
Recommended Oil Grade:
SAE 5W-20 (preferred for fuel economy and performance), SAE 5W-30 for Duratec; SAE 5W-30 for Vulcan
🔧 Transmission
Standard Transmission
Standard Transmission:
4-speed automatic (4F50N)
Optional Transmission
Optional Transmission:
None for this model year
Transmission Fluid Type
Transmission Fluid Type:
MERCON V (e.g., Motorcraft XT-5-QM, XT-5-DM)
Transmission Fluid Capacity
Transmission Fluid Capacity:
Approx. 11.4 quarts (10.8 liters) total capacity
Transmission Features
Transmission Features:
Electronically controlled, overdrive with lock-up torque converter
📐 Dimensions
Exterior Length
Exterior Length:
198.4 inches (5039 mm) Sedan; 199.7 inches (5072 mm) Wagon
Exterior Width
Exterior Width:
73.0 inches (1854 mm)
Exterior Height
Exterior Height:
55.7 inches (1415 mm) Sedan; 58.4 inches (1483 mm) Wagon
Wheelbase
Wheelbase:
112.9 inches (2868 mm)
Front Track
Front Track:
61.4 inches (1560 mm)
Rear Track
Rear Track:
61.6 inches (1565 mm)
Cargo Volume Sedan
Cargo Volume Sedan:
16.0 cubic feet (453 liters)
Cargo Volume Wagon
Cargo Volume Wagon:
38.7 cubic feet (1096 liters) behind rear seat; 81.1 cubic feet (2296 liters) with rear seat folded
Curb Weight Min
Curb Weight Min:
3550 lbs (1610 kg) (approximate for base models)
Curb Weight Max
Curb Weight Max:
3800 lbs (1724 kg) (approximate for higher trims/wagon)
Fuel Tank Capacity
Fuel Tank Capacity:
18.0 gallons (68 liters)
🛡️ Safety Features
Nhtsa Front Impact Driver Rating
NHTSA Front Impact Driver Rating:
Five Stars (2004 Model)
Nhtsa Front Impact Passenger Rating
NHTSA Front Impact Passenger Rating:
Five Stars (2004 Model)
Nhtsa Side Impact Front Driver Rating
NHTSA Side Impact Front Driver Rating:
Four Stars (2004 Model)
Nhtsa Side Impact Front Passenger Rating
NHTSA Side Impact Front Passenger Rating:
Four Stars (2004 Model)
Nhtsa Side Impact Rear Driver Rating
NHTSA Side Impact Rear Driver Rating:
Four Stars (2004 Model)
Nhtsa Side Impact Rear Passenger Rating
NHTSA Side Impact Rear Passenger Rating:
Four Stars (2004 Model)
Nhtsa Rollover Rating
NHTSA Rollover Rating:
Four Stars (2004 Model)
Passive Features
Passive Features:
Front airbags, front side-impact airbags (optional on some trims), front and rear 3-point safety belts, LATCH child seat anchors
Active Features
Active Features:
Anti-lock Braking System (ABS), Traction Control (optional on some trims), All-Wheel Drive (optional on some trims)
💡 Technology Features
Infotainment
Infotainment:
AM/FM stereo with CD player, optional premium audio system, optional cassette player, voice-activated communications system (late models/optional).
Driver Assistance
Driver Assistance:
Cruise control, optional rear parking assist sensors.
Connectivity
Connectivity:
Power outlets, optional steering wheel audio controls.
Lighting
Lighting:
Halogen headlamps, optional fog lamps, cornering lamps.
🔧 Maintenance
Service Intervals Oil Change
Service Intervals Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic blend or full synthetic oil.
Service Intervals Air Filter
Service Intervals Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Service Intervals Spark Plugs
Service Intervals Spark Plugs:
Duratec V6: 100,000 miles (160,000 km) (Irridium plugs); Vulcan V6: 100,000 miles (160,000 km) (Long-life plugs).
Service Intervals Transmission Fluid
Service Intervals Transmission Fluid:
Inspect every 30,000 miles (48,000 km), replace every 100,000 miles (160,000 km) or under severe service conditions.
Fluid Specifications Coolant
Fluid Specifications Coolant:
Ford Premium Engine Coolant (Orange), ESE-M97B44-A or equivalent (50/50 mix with distilled water)
Fluid Specifications Brake
Fluid Specifications Brake:
DOT 3
Known Issues
Known Issues Common:
Intake manifold gasket leaks (especially on Vulcan engines), PCV valve clogging, AC evaporator core leaks, rear main crankshaft seal leaks, automatic transmission solenoid issues, occasional electrical gremlins (window motors, central locking).
Known Issues Specific
Known Issues Specific:
CV axle boot failures, power steering fluid leaks from pump or lines, alternator failure.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Ford Motor Company, established in 1903, a pioneer in mass-produced automobiles.
Model Evolution
Model Evolution:
The 2004 Taurus represents the third generation of the platform, introduced for the 1996 model year. Significant redesigns occurred in 1999 (Gen 2) and 2000 (Gen 2.1) before this iteration. The 2004 model year saw minor updates, including some styling tweaks and feature enhancements.
Production Years
Production Years:
1985-2007 (North America); 1995-2019 (China as Ford Taurus (China))
Manufacturing Locations
Manufacturing Locations:
Chicago, Illinois; Atlanta, Georgia; and Kansas City, Missouri, USA
🏆 Awards & Recognition
Recognitions
Recognitions:
The Ford Taurus was a perennial best-seller for many years and was often cited for its comfort and spaciousness.
Ratings
Ratings:
Consistently received good consumer reviews for its value and practicality in its segment.
Certifications
Certifications:
N/A (No specific industry certifications typically awarded to individual model years beyond safety compliance).
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