Ford Taurus Complete Workshop Service Repair Manual 2016
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🏷️ Basic Information Identification Make: Ford Model: Taurus Year: 2016 Codes Chassis Code: Fourth Generation (2010-2019), D5 Platform 👋 Introduction Market Position Market Position: Full-size sedan offering a blend of comfort, technology, and performance for families and professionals. Positioned as a premium domestic option in its segment. Competitive Analysis Competitive Analysis: Competed directly with models like the Chevrolet Impala, Dodge Charger, Toyota Avalon, and Buick LaCrosse. The 2016 model year saw refinements to its styling, technology, and powertrain options. Key Features Key Features: Spacious interior, available Intelligent All-Wheel Drive (AWD), advanced driver-assistance systems, SYNC infotainment system, comfortable ride quality, and a choice of powerful V6 engines. 📋 Manual Details Coverage Areas Coverage Areas: All North American Market Models Page Count Page Count: Estimated 3000+ pages (comprehensive) Manual Type Manual Type: Workshop Service Repair Manual (WSRM) Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, engine performance, fuel system, ignition system, cooling system, lubrication system, exhaust system, intake system, emissions control, automatic transmission, manual transmission (if applicable), all-wheel drive system, driveline, suspension (front & rear), steering system, braking system (ABS, EBD, Traction Control), wheels & tires, chassis electrical, body electrical, lighting, instrument cluster, audio system, climate control (HVAC), airbags & safety restraints, body & trim, exterior (doors, hood, trunk), interior (seats, dashboard), diagnosis & troubleshooting, wiring diagrams. Powertrain Coverage: Detailed coverage of the 3.7L V6 and 3.5L EcoBoost V6 engines, including timing chain replacement, piston and ring service, cylinder head removal and inspection, and complete engine assembly. Comprehensive coverage of the 6-speed automatic transmission, including valve body diagnostics, clutch pack replacement, and torque converter service. Body And Trim: Covers removal and installation of body panels, door mechanisms, interior trim pieces, headliner, carpeting, and dashboard components. Includes detailed instructions for body repair and collision damage assessment. Procedures Included Procedures Included: Routine maintenance, scheduled maintenance, inspection procedures, component testing, removal and installation of all major and minor components, disassembly and assembly, diagnostic flowcharts, troubleshooting guides, repair procedures for all systems, specifications and data, torque values, electrical schematics, diagnostic trouble codes (DTCs) and their interpretations. Chassis Repair: Detailed procedures for suspension component replacement (struts, shocks, control arms, ball joints), steering rack and power steering pump service, brake caliper and rotor replacement, ABS component testing and replacement, and wheel bearing service. Diagnostics: Detailed diagnostic procedures for powertrain, chassis, and body systems. Includes OBD-II diagnostic procedures, specific Ford diagnostic trouble code (DTC) interpretation, and step-by-step troubleshooting guides for common and complex faults. Technical Depth Technical Depth: Comprehensive; covers everything from basic maintenance tasks like oil changes and filter replacements to advanced engine rebuilds, transmission overhauls, complex electrical diagnostics, and bodywork repair. Includes detailed troubleshooting trees and diagnostic strategies. Electrical Diagnostics: Extensive electrical diagrams with component identification, circuit descriptions, and pinpoint diagnostic tests for all electrical systems, including the CAN bus network, lighting, body control modules (BCM), powertrain control modules (PCM), and infotainment systems. 📊 Manual Specifications File Format File Format: Searchable PDF with bookmark navigation for efficient access to sections. Searchability: Fully searchable text allows users to quickly find information by keywords, part numbers, or system names. Print Quality Print Quality: High-resolution graphics and clear text, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine: 3.7L Ti-VCT V6 (Duratec 37) Performance Primary Engine Horsepower: 305 hp @ 6500 rpm Primary Engine Torque: 279 lb-ft @ 4000 rpm Fuel System Fuel System: Electronic Fuel Injection (EFI) Optional Engine Optional Engine: 3.5L EcoBoost V6 (Twin-Turbocharged) Optional Engine Performance Optional Engine Horsepower: 365 hp @ 5500 rpm Optional Engine Torque: 350 lb-ft @ 1500-5000 rpm Engine Codes Engine Codes: Duratec 37 (3.7L), EcoBoost (3.5L Twin-Turbo) Engine Code Explanation: Duratec 37 (3.7L naturally aspirated V6) and EcoBoost (3.5L twin-turbocharged V6, used in SHO model). 🔧 Transmission Standard Standard Transmission: 6-speed SelectShift Automatic Transmission Optional Optional Transmission: N/A (6-speed automatic standard across all trims) Features Transmission Features: Driver-selectable manual shifting mode (SelectShift) via paddle shifters or gear selector. Fluid Specifications Transmission Fluid Type: Mercon LV (Refer to manual for specific fill procedures and capacities) 📐 Dimensions Exterior Wheelbase: 112.9 inches Overall Length: 202.0 inches Overall Width: 76.0 inches Overall Height: 60.4 inches Front Track: 63.0 inches Rear Track: 62.7 inches Interior Passenger Volume: 106.1 cubic feet Cargo Cargo Volume: 16.0 cubic feet Weights Curb Weight Min: approx. 3,850 lbs (FWD) Curb Weight Max: approx. 4,150 lbs (AWD) Gross Vehicle Weight Rating: Approximately 4,700 - 4,900 lbs depending on configuration. 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (as per NHTSA for 2016 models, verify for specific configurations) Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Electronic Stability Control (ESC), AdvanceTrac with Roll Stability Control (RSC), Adaptive...
Full-size sedan offering a blend of comfort, technology, and performance for families and professionals. Positioned as a premium domestic option in its segment.
Competitive Analysis
Competitive Analysis:
Competed directly with models like the Chevrolet Impala, Dodge Charger, Toyota Avalon, and Buick LaCrosse. The 2016 model year saw refinements to its styling, technology, and powertrain options.
Key Features
Key Features:
Spacious interior, available Intelligent All-Wheel Drive (AWD), advanced driver-assistance systems, SYNC infotainment system, comfortable ride quality, and a choice of powerful V6 engines.
Detailed coverage of the 3.7L V6 and 3.5L EcoBoost V6 engines, including timing chain replacement, piston and ring service, cylinder head removal and inspection, and complete engine assembly. Comprehensive coverage of the 6-speed automatic transmission, including valve body diagnostics, clutch pack replacement, and torque converter service.
Body And Trim:
Covers removal and installation of body panels, door mechanisms, interior trim pieces, headliner, carpeting, and dashboard components. Includes detailed instructions for body repair and collision damage assessment.
Procedures Included
Procedures Included:
Routine maintenance, scheduled maintenance, inspection procedures, component testing, removal and installation of all major and minor components, disassembly and assembly, diagnostic flowcharts, troubleshooting guides, repair procedures for all systems, specifications and data, torque values, electrical schematics, diagnostic trouble codes (DTCs) and their interpretations.
Chassis Repair:
Detailed procedures for suspension component replacement (struts, shocks, control arms, ball joints), steering rack and power steering pump service, brake caliper and rotor replacement, ABS component testing and replacement, and wheel bearing service.
Diagnostics:
Detailed diagnostic procedures for powertrain, chassis, and body systems. Includes OBD-II diagnostic procedures, specific Ford diagnostic trouble code (DTC) interpretation, and step-by-step troubleshooting guides for common and complex faults.
Technical Depth
Technical Depth:
Comprehensive; covers everything from basic maintenance tasks like oil changes and filter replacements to advanced engine rebuilds, transmission overhauls, complex electrical diagnostics, and bodywork repair. Includes detailed troubleshooting trees and diagnostic strategies.
Electrical Diagnostics:
Extensive electrical diagrams with component identification, circuit descriptions, and pinpoint diagnostic tests for all electrical systems, including the CAN bus network, lighting, body control modules (BCM), powertrain control modules (PCM), and infotainment systems.
📊 Manual Specifications
File Format
File Format:
Searchable PDF with bookmark navigation for efficient access to sections.
Searchability:
Fully searchable text allows users to quickly find information by keywords, part numbers, or system names.
Print Quality
Print Quality:
High-resolution graphics and clear text, suitable for printing individual pages or sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
3.7L Ti-VCT V6 (Duratec 37)
Performance
Primary Engine Horsepower:
305 hp @ 6500 rpm
Primary Engine Torque:
279 lb-ft @ 4000 rpm
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Optional Engine
Optional Engine:
3.5L EcoBoost V6 (Twin-Turbocharged)
Optional Engine Performance
Optional Engine Horsepower:
365 hp @ 5500 rpm
Optional Engine Torque:
350 lb-ft @ 1500-5000 rpm
Engine Codes
Engine Codes:
Duratec 37 (3.7L), EcoBoost (3.5L Twin-Turbo)
Engine Code Explanation:
Duratec 37 (3.7L naturally aspirated V6) and EcoBoost (3.5L twin-turbocharged V6, used in SHO model).
🔧 Transmission
Standard
Standard Transmission:
6-speed SelectShift Automatic Transmission
Optional
Optional Transmission:
N/A (6-speed automatic standard across all trims)
Features
Transmission Features:
Driver-selectable manual shifting mode (SelectShift) via paddle shifters or gear selector.
Fluid Specifications
Transmission Fluid Type:
Mercon LV (Refer to manual for specific fill procedures and capacities)
📐 Dimensions
Exterior
Wheelbase:
112.9 inches
Overall Length:
202.0 inches
Overall Width:
76.0 inches
Overall Height:
60.4 inches
Front Track:
63.0 inches
Rear Track:
62.7 inches
Interior
Passenger Volume:
106.1 cubic feet
Cargo
Cargo Volume:
16.0 cubic feet
Weights
Curb Weight Min:
approx. 3,850 lbs (FWD)
Curb Weight Max:
approx. 4,150 lbs (AWD)
Gross Vehicle Weight Rating:
Approximately 4,700 - 4,900 lbs depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (as per NHTSA for 2016 models, verify for specific configurations)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Electronic Stability Control (ESC), AdvanceTrac with Roll Stability Control (RSC), Adaptive Cruise Control (optional), Blind Spot Information System (BLIS) with Cross-Traffic Alert (optional), Lane Departure Warning (optional), Lane Keeping Assist (optional), Forward Collision Warning (optional).
Parking Assistance:
Rear parking sensors standard on some trims, optional front parking sensors, and available Active Park Assist for semi-automatic parking.
Passive Features
Passive Safety Features:
Front airbags (driver and passenger), front side-impact airbags, Safety Canopy® side-curtain airbags for both rows, SecuriLock® passive anti-theft system, LATCH child-seat anchor system.
💡 Technology Features
Infotainment
Infotainment System:
Ford SYNC with MyFord Touch (or optional SYNC 3 on higher trims/later in the year).
Infotainment Features:
Voice-activated communications and entertainment, Bluetooth connectivity, USB ports, touchscreen interface, navigation system (optional), app integration.
Driver Assistance
Driver Assistance Features:
Available Adaptive Cruise Control, Blind Spot Information System (BLIS), Cross-Traffic Alert, Lane Departure Warning, Lane Keeping Assist, Active Park Assist.
Camera Systems:
Available rearview camera and front camera for improved visibility during parking and maneuvering.
Connectivity
Connectivity Options:
SiriusXM Satellite Radio, available Wi-Fi hotspot capability, smartphone integration via USB/Bluetooth.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (using synthetic oil as recommended by Ford).
Tire Rotation Interval:
Every 7,500 miles.
Engine Air Filter Replacement:
Every 30,000 miles (or sooner if operating in dusty conditions).
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 Synthetic Blend or Full Synthetic (API SN, Ford WSS-M2C946-B1 or equivalent).
Coolant Specification:
Ford Premium Engine Coolant (VC-5A), a gold-colored OAT coolant. Do not mix with other coolant types.
Brake Fluid Specification:
DOT 3 (Ford Specification WSS-M6C65-A1 or equivalent).
Power Steering Fluid:
Mercon V (refer to manual for specific type and procedure for Electric Power Assist Steering (EPAS) systems if applicable).
Transfer Case Fluid:
Refer to manual; typically a specific synthetic fluid for AWD models.
Differential Fluid:
Refer to manual; typically a synthetic fluid for AWD models.
Known Issues
Known Issues:
Potential for throttle body issues, water pump leaks (especially in older models), occasional infotainment system glitches, and some reports of transmission solenoid issues. The 3.7L V6 can be prone to carbon buildup in higher mileage examples. (Manual provides detailed diagnosis and repair for these).
Engine Timing:
The 3.7L V6 has a timing chain system that requires periodic inspection. The manual details specific diagnostic procedures for chain stretch or tensioner issues.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Ford has a long history of producing large, comfortable, and capable sedans, with the Taurus being a cornerstone of its lineup for decades, evolving through numerous generations and design philosophies.
Model Evolution
Model Evolution:
The 2016 model represents the fourth generation of the revived Taurus nameplate, which debuted in 2010. This generation marked a return to a larger, more upscale American sedan, emphasizing refined styling, advanced technology, and performance. The 2016 model year received a mid-cycle refresh with updated styling cues, a new base engine option (the 2.7L EcoBoost V6 for the SHO trim), and enhanced SYNC features.
Trim Levels:
SE, SEL, Titanium, SHO. Each offers different feature sets and powertrain options.
Production
Production Location:
Chicago Assembly Plant, Illinois, USA
Production Years For Generation:
2010-2019
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2016 model year are varied, the Taurus has historically been recognized for its safety features and comfort. The SHO performance variant often receives praise for its powerful EcoBoost engine.
Ratings
Ratings:
Consistently received good safety ratings from IIHS and NHTSA, particularly for models equipped with optional safety technology packages.
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