FREIGHTLINER CORONADO 122 132 Truck Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Freightliner Model: Coronado 122, Coronado 132, Coronado SD-122 👋 Introduction Market Position Market Position: Premium heavy-duty truck segment, serving long-haul and vocational applications. The Coronado is known for its driver comfort and robust construction. Competitive Analysis Competitive Analysis: Competes with other premium Class 8 trucks such as Kenworth, Peterbilt, and International, offering comparable comfort, performance, and uptime. Key Features Key Features: Spacious and ergonomic cab design, advanced powertrain options, aerodynamic efficiency, and a focus on driver productivity and comfort. 📋 Manual Details Coverage Areas Coverage Areas: Comprehensive service and repair for Freightliner Coronado 122, 132, and SD-122 trucks, including engine, transmission, chassis, electrical, and body systems. Page Count Page Count: 1400+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine (Detroit Diesel DD13, DD15, DD16, Cummins ISX15), Transmission (Eaton Fuller 8/9/10/13/15/18-speed manual, Eaton Autoshift/Ultrashift, Allison 4000 automatic), Air Intake, Air Compressor, Cooling, Radiator, Clutch, Throttle Control, Suspension, Front Axle, Rear Axle, Wheels & Tires, Driveline, Brakes, ABS, Steering, Fuel, Exhaust, Tilt/Telescoping Steering Column, Electrical, Instruments, Controls, Cab & Structure, Doors, Lighting, Battery, Windshield & Mirror, Wipers & Washer, HVAC, Hood & Grille, Interior Panel Repair, Cab Fenders, Seating, RollTek Rollover Protection, Restraint Systems, Paint & Spot Repair. Procedures Included Procedures Included: General Introduction, Tightening Torque, Special Tools, Service Specifications, Engine Overhaul, Air System Maintenance, Cooling System Service, Clutch Replacement, Transmission Rebuild, Axle Service, Brake System Repair, ABS Diagnostics, Steering System Alignment, Fuel System Servicing, Electrical Schematics and Troubleshooting, HVAC System Repair, Body Panel Repair, Interior Trim and Seating Service, Safety System Checks, Paint and Bodywork procedures. Technical Depth Technical Depth: In-depth, from routine maintenance and troubleshooting to complete engine and transmission rebuilds, including diagnostic procedures and detailed component specifications. 📊 Manual Specifications File Format File Format: Adobe Acrobat PDF Print Quality Print Quality: High-resolution, allowing for clear printing of all illustrations, diagrams, and text. Binding Type Binding Type: Digital (PDF requires extraction from ZIP archive) Paper Type Paper Type: N/A (Digital Format - Printable) ⚙️ Engine Specifications Primary Engine Primary Engine: Detroit Diesel DD13, DD15, DD16; Cummins ISX15 Performance Performance: Wide range of horsepower and torque ratings available depending on the specific engine model and configuration, optimized for various hauling needs and fuel efficiency. Typical DD13: 370-450 HP; DD15: 455-560 HP; DD16: 500-600 HP; ISX15: 400-600 HP, with torque exceeding 2050 lb-ft. Fuel System Fuel System: High-pressure common rail (HPCR) fuel injection systems, often with variable geometry turbochargers (VGT) and advanced emissions control systems (SCR, DPF). 🔧 Transmission Standard Standard: Eaton Fuller 10-speed manual transmission is common, but manual and automated transmissions from Eaton and Allison are widely offered. Optional Optional: Eaton Fuller 8, 9, 13, 15, 18-speed manual transmissions; Eaton Autoshift and Ultrashift automated manual transmissions (10, 13-speed); Allison 4000 series fully automatic transmissions. Features Features: Features vary by transmission type, including overdrive gears, automated shifting for improved fuel economy and driver comfort, and robust designs for heavy-duty applications. 📐 Dimensions Exterior Exterior: Specific dimensions (e.g., wheelbase, overall length, height) vary significantly based on configuration (e.g., day cab vs. sleeper, axle configurations). Typical wheelbases range from 140 inches to 240 inches. Aerodynamic fairings and chassis skirts contribute to overall length. Interior Interior: Cab interior designed for driver comfort and productivity, with ergonomic controls, ample storage, and available sleeper compartments of various lengths (e.g., 48", 60", 72", 77" in some variants). Focus on reduced noise and vibration levels. Cargo Cargo: N/A (This is a tractor unit; cargo capacity is determined by the trailer attached.) Gross Vehicle Weight Rating (GVWR) and Gross Combination Weight Rating (GCWR) are application-dependent and can exceed 80,000 lbs for typical Class 8 operations, with GCWR potentially reaching 100,000 lbs or more with specific configurations. Weights Weights: Tare weight varies significantly based on configuration (cab type, sleeper, engine, transmission, axle ratio). Typically ranges from 15,000 to 20,000+ lbs for a day cab tractor. GCWR up to 100,000 lbs or more. 🛡️ Safety Features Ratings Ratings: Specific crash safety ratings are not typically provided for Class 8 trucks in the same manner as passenger vehicles. However, Freightliner trucks are designed to meet or exceed all federal safety standards, including Federal Motor Vehicle Safety Standards (FMVSS) relevant to commercial vehicles. Active Features Active Features: Available features often include Electronic Stability Control (ESC), Antilock Braking System (ABS), Adaptive Cruise Control (ACC), Automatic Emergency Braking (AEB), Lane Departure Warning (LDW), and advanced braking technologies like Bendix Wingman. Passive Features Passive Features: Reinforced cab structure (e.g., high-strength steel), driver and passenger airbags (in some configurations), seatbelt pretensioners, energy-absorbing steering columns, and advanced lighting systems for improved visibility. 💡 Technology Features Infotainment Infotainment: Modern versions feature integrated audio systems, optional navigation, Bluetooth connectivity for hands-free calling and audio streaming, and digital displays for vehicle information....
Premium heavy-duty truck segment, serving long-haul and vocational applications. The Coronado is known for its driver comfort and robust construction.
Competitive Analysis
Competitive Analysis:
Competes with other premium Class 8 trucks such as Kenworth, Peterbilt, and International, offering comparable comfort, performance, and uptime.
Key Features
Key Features:
Spacious and ergonomic cab design, advanced powertrain options, aerodynamic efficiency, and a focus on driver productivity and comfort.
📋 Manual Details
Coverage Areas
Coverage Areas:
Comprehensive service and repair for Freightliner Coronado 122, 132, and SD-122 trucks, including engine, transmission, chassis, electrical, and body systems.
General Introduction, Tightening Torque, Special Tools, Service Specifications, Engine Overhaul, Air System Maintenance, Cooling System Service, Clutch Replacement, Transmission Rebuild, Axle Service, Brake System Repair, ABS Diagnostics, Steering System Alignment, Fuel System Servicing, Electrical Schematics and Troubleshooting, HVAC System Repair, Body Panel Repair, Interior Trim and Seating Service, Safety System Checks, Paint and Bodywork procedures.
Technical Depth
Technical Depth:
In-depth, from routine maintenance and troubleshooting to complete engine and transmission rebuilds, including diagnostic procedures and detailed component specifications.
📊 Manual Specifications
File Format
File Format:
Adobe Acrobat PDF
Print Quality
Print Quality:
High-resolution, allowing for clear printing of all illustrations, diagrams, and text.
Binding Type
Binding Type:
Digital (PDF requires extraction from ZIP archive)
Paper Type
Paper Type:
N/A (Digital Format - Printable)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Detroit Diesel DD13, DD15, DD16; Cummins ISX15
Performance
Performance:
Wide range of horsepower and torque ratings available depending on the specific engine model and configuration, optimized for various hauling needs and fuel efficiency. Typical DD13: 370-450 HP; DD15: 455-560 HP; DD16: 500-600 HP; ISX15: 400-600 HP, with torque exceeding 2050 lb-ft.
Fuel System
Fuel System:
High-pressure common rail (HPCR) fuel injection systems, often with variable geometry turbochargers (VGT) and advanced emissions control systems (SCR, DPF).
🔧 Transmission
Standard
Standard:
Eaton Fuller 10-speed manual transmission is common, but manual and automated transmissions from Eaton and Allison are widely offered.
Features vary by transmission type, including overdrive gears, automated shifting for improved fuel economy and driver comfort, and robust designs for heavy-duty applications.
📐 Dimensions
Exterior
Exterior:
Specific dimensions (e.g., wheelbase, overall length, height) vary significantly based on configuration (e.g., day cab vs. sleeper, axle configurations). Typical wheelbases range from 140 inches to 240 inches. Aerodynamic fairings and chassis skirts contribute to overall length.
Interior
Interior:
Cab interior designed for driver comfort and productivity, with ergonomic controls, ample storage, and available sleeper compartments of various lengths (e.g., 48", 60", 72", 77" in some variants). Focus on reduced noise and vibration levels.
Cargo
Cargo:
N/A (This is a tractor unit; cargo capacity is determined by the trailer attached.) Gross Vehicle Weight Rating (GVWR) and Gross Combination Weight Rating (GCWR) are application-dependent and can exceed 80,000 lbs for typical Class 8 operations, with GCWR potentially reaching 100,000 lbs or more with specific configurations.
Weights
Weights:
Tare weight varies significantly based on configuration (cab type, sleeper, engine, transmission, axle ratio). Typically ranges from 15,000 to 20,000+ lbs for a day cab tractor. GCWR up to 100,000 lbs or more.
🛡️ Safety Features
Ratings
Ratings:
Specific crash safety ratings are not typically provided for Class 8 trucks in the same manner as passenger vehicles. However, Freightliner trucks are designed to meet or exceed all federal safety standards, including Federal Motor Vehicle Safety Standards (FMVSS) relevant to commercial vehicles.
Active Features
Active Features:
Available features often include Electronic Stability Control (ESC), Antilock Braking System (ABS), Adaptive Cruise Control (ACC), Automatic Emergency Braking (AEB), Lane Departure Warning (LDW), and advanced braking technologies like Bendix Wingman.
Passive Features
Passive Features:
Reinforced cab structure (e.g., high-strength steel), driver and passenger airbags (in some configurations), seatbelt pretensioners, energy-absorbing steering columns, and advanced lighting systems for improved visibility.
💡 Technology Features
Infotainment
Infotainment:
Modern versions feature integrated audio systems, optional navigation, Bluetooth connectivity for hands-free calling and audio streaming, and digital displays for vehicle information. USB ports and auxiliary inputs are common.
Driver Assistance
Driver Assistance:
Advanced driver-assistance systems (ADAS) as described in safety features, aimed at enhancing safety, reducing driver fatigue, and improving fuel efficiency.
Connectivity
Connectivity:
Basic connectivity for telematics and diagnostic reporting, with options for advanced fleet management systems integrated into the vehicle's electronics.
🔧 Maintenance
Service Intervals
Service Intervals:
Highly variable based on engine, transmission, operating conditions (e.g., line haul, vocational), and specific OEM recommendations. Typical engine oil change intervals can range from 30,000 to 75,000 miles or more with synthetic oils. Other intervals for fuel filters, air filters, coolant, and transmission service are detailed in the manual.
Fluid Specifications
Fluid Specifications:
Includes specific recommendations for engine oil (e.g., API CK-4, SAE 10W-30 or 15W-40), coolant (e.g., OAT or HOAT extended life coolant), transmission fluid (e.g., specific ATF for automatics, gear oil for manuals), brake fluid (DOT 3 or DOT 4), power steering fluid, and chassis lubrication points.
Known Issues
Known Issues:
Common issues in heavy-duty trucks of this era can include EGR cooler failures, DPF regeneration problems, turbocharger issues, and potential electrical gremlins. The manual provides diagnostic procedures for these and other common problems.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Freightliner Trucks, a subsidiary of Daimler Truck North America, has a long-standing reputation for building reliable and innovative commercial vehicles, with a focus on engineering and driver efficiency.
Model Evolution
Model Evolution:
The Coronado series represents Freightliner's commitment to the conventional cab market, evolving from earlier models to incorporate aerodynamic improvements, advanced powertrains, and enhanced driver amenities, catering to the premium segment of the heavy-duty truck market.
Production
Production:
The Coronado was produced from the early 2000s until its discontinuation around 2020, being replaced by the Freightliner Cascadia in its market segment. Production was primarily in North America.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific annual awards for the Coronado model may not be as prevalent as for passenger cars, Freightliner as a brand consistently receives recognition for its engineering, fuel efficiency, and driver comfort in the heavy-duty trucking industry. Its lineage contributes to Freightliner's reputation as a leading truck manufacturer.
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