🏷️ Basic Information Identification Make: FSO Model: Polonez Model Variant: 1300 / 1500 Country Of Origin: Poland 👋 Introduction Market Position Vehicle Segment: Compact to mid-size family sedan/hatchback, popular in Eastern European markets during its production run. Target Audience: Owners and independent repair shops focused on maintaining and restoring FSO Polonez vehicles. Competitive Analysis Key Competitors: Lada Riva, Škoda 105/120/Favorit, Dacia 1310, Volkswagen Golf Mk1/Passat B1. Key Features Vehicle Design Basis: Based on the Fiat 132 platform, offering a more modern design than its predecessors. Powertrain Layout: Rear-wheel drive, a traditional layout for its era. Utility: Known for its spacious interior and practicality for its class. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Page Count: Hundreds of pages (specific number not provided, implying comprehensive) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul, repair, and troubleshooting for 1300cc and 1500cc engines (likely Fiat-derived variants). Engine Electrical: Ignition system, starting system, charging system, wiring diagrams, troubleshooting common electrical faults. Fuel System: Carburetor adjustment and overhaul (e.g., Weber or Solex variants), fuel pump, fuel lines, fuel tank maintenance. Cooling System: Radiator, thermostat, water pump, hoses, coolant specifications, troubleshooting overheating. Exhaust System: Muffler, catalytic converter (if applicable to specific markets/years), exhaust manifold, gasket replacement. Transmission Manual: Clutch system, gearbox overhaul, gear selection linkage, transmission fluid specifications. Drivetrain: Rear-wheel drive system, driveshaft, universal joints, rear axle, differential maintenance. Suspension Front: Independent front suspension, shock absorbers, springs, control arms, ball joints, bushings, alignment specifications. Suspension Rear: Live rear axle suspension, leaf springs (common configuration), shock absorbers, bushings, alignment. Steering System: Steering column, steering box (likely recirculating ball type), tie rods, steering linkages, troubleshooting play. Brakes Front: Disc brake system, calipers, pads, rotors, brake fluid specifications, bleeding procedures. Brakes Rear: Drum brake system, brake shoes, drums, wheel cylinders, brake adjustment, bleeding procedures. Electrical System Lighting: Headlights, taillights, brake lights, turn signals, interior lighting, bulb types. Electrical System Instruments: Dashboard gauges (speedometer, tachometer, fuel, temperature), warning lights, instrument cluster repair. Body And Chassis: Body panel repair, rust prevention and repair, door mechanisms, window regulators, upholstery, trim. HVAC System: Heater core, ventilation system, defroster, blower motor (likely basic heating and ventilation, AC may be optional or market dependent). Wiring Diagrams: Comprehensive electrical schematics for various vehicle systems. Procedures Included Preventative Maintenance: Oil changes, filter replacements, lubrication, tire rotation, brake inspection, fluid checks. Troubleshooting: Systematic diagnosis of common problems and fault finding. Engine Rebuild: Detailed step-by-step instructions for engine disassembly, inspection, repair, and reassembly. Transmission Repair: Gearbox overhaul, clutch replacement, linkage adjustment. Brake Service: Pad/shoe replacement, rotor/drum machining or replacement, caliper/wheel cylinder overhaul, bleeding. Suspension And Steering Repair: Replacement of worn components like ball joints, tie rods, bushings, and shock absorbers. Electrical Diagnostics: Testing and repair of electrical circuits, components, and sensors. Bodywork Repair: Minor dent repair, rust treatment, panel replacement, trim fitting. Technical Depth Depth Of Information: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Diagnostic Procedures: Detailed diagnostic charts and procedures for identifying component failures. Torque Specifications: Specific torque values for critical fasteners across all major systems. Special Tools: Identification of specialized tools required for certain repair procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, enabling quick access to information. Printability: Designed for printing, allowing users to have a physical copy for workshop use. Image Quality: Implied high-quality images, diagrams, and illustrations due to 'Hundreds of pages' and 'superb table of contents'. Binding Type: Not applicable for PDF, but implies a well-structured and organized digital document. Paper Type: Not applicable for PDF, but the content suggests a format suitable for technical documentation. ⚙️ Engine Specifications Primary Engine Engine Code Examples: Likely derived from Fiat DOHC engines, such as the 132A engine for the 1300cc and 132BC for the 1500cc. Engine Displacement 1300: Approximately 1290 cc (1.3 Liters) Engine Displacement 1500: Approximately 1481 cc (1.5 Liters) Performance Horsepower 1300: Estimated 60-70 HP (exact figures vary by specific tuning and market regulations). Horsepower 1500: Estimated 75-85 HP (exact figures vary by specific tuning and market regulations). Torque 1300: Estimated 90-100 Nm Torque 1500: Estimated 110-120 Nm Fuel System Carburetion: Single or twin-choke downdraft carburetors (e.g., Weber 32 DFC, Solex 32 PICT-2). Fuel Type: Unleaded gasoline (likely requiring lower octane ratings than modern vehicles). Engine Layout Configuration: Inline 4-cylinder, SOHC (Single Overhead Camshaft), front-mounted, longitudinal. 🔧 Transmission Standard Type: 4-speed manual transmission. Optional Type: 5-speed manual transmission became available on later models or specific trims. Features Clutch Type: Single dry plate diaphragm clutch. Fluid Type: Likely GL-4 gear oil, SAE 75W-90 or 80W-90. 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Estate/Combi, sometimes a 3-door Hatchback variant (Polonez Caro). Wheelbase: Approx. 2665 mm (104.9 in) Length: Approx. 4250 mm (167.3 in) for sedan Width: Approx. 1650 mm (65.0 in) Height: Approx. 1430 mm (56.3 in) for...