🏷️ Basic Information Identification Make: Gilera Model: DNA 50 👋 Introduction Market Position Positioning: The Gilera DNA 50 is positioned as a sporty, stylish scooter with 'supermotard' styling elements, appealing to younger riders and those seeking a more aggressive aesthetic in a 50cc class. Competitive Analysis Competitors: Competes with other 50cc scooters and mopeds from brands like Aprilia, Yamaha, Piaggio, and Peugeot, particularly those offering sporty designs or performance-oriented engines. Key Features Design: Unique supermotard-inspired design with aggressive styling, often featuring prominent front forks and a distinctive bodywork. Engine Type: Typically powered by a liquid-cooled, 2-stroke, single-cylinder engine. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service, repair, and maintenance information for the Gilera DNA 50. Page Count Number Of Pages: 170 Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed engine disassembly, assembly, diagnosis, and repair for the 50cc engine. Electrical System: Complete wiring diagrams, electrical component testing, and troubleshooting for all circuits. Suspensions: Front and rear suspension inspection, repair, and adjustment, including fork and shock absorber servicing. Braking System: Front and rear brake system diagnosis, repair, maintenance, including hydraulic system bleeding and component replacement. Cooling System: Cooling system components, coolant replacement, leak detection, and thermostatic control diagnosis. Chassis: Frame inspection, steering system maintenance, and general chassis component servicing. Bodywork: Fairing removal, installation, and cosmetic component repair. Procedures Included Maintenance: Scheduled maintenance procedures, fluid level checks, lubrication, and filter replacements. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon faults. Repair: Step-by-step repair instructions for all major vehicle systems, including component overhauls. Diagnostics: In-depth diagnostic guides, symptom-to-cause analysis, and fault code interpretation (if applicable). Pre Delivery: Pre-delivery inspection checklists and procedures. Technical Depth Depth: Covers everything from basic owner-level maintenance to advanced professional technician-level diagnostics and rebuilds. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac operating systems. Reader Requirement: Requires Adobe PDF Reader for viewing. Print Quality Quality Description: High-resolution digital format, ensuring clear text and sharp diagrams. Printable pages. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: 50cc, Liquid-Cooled, 2-Stroke, Single Cylinder Bore X Stroke: Typically around 39.0 mm x 41.4 mm (specifics may vary by sub-model/year). Displacement: 49.3 cc Cooling Method: Liquid Cooling Performance Horsepower: Approximately 5-6 HP (Varies by regulations and specific tune, often capped for legal 50cc classes). Torque: Torque figures are typically low for this class, focused on low-end acceleration. Specific Nm values are usually found in the manual. Fuel System Carburetor: Likely a Dell'Orto PHVA or similar 12-17.5mm carburetor. Fuel Type: Unleaded Gasoline (95 RON recommended) Engine Oil Oil Type: 2-stroke premix oil (or separate oil injection system, depending on specific model variant). Manual will specify grade (e.g., API TC, JASO FD). Oil Capacity: Specify if separate oil injection system; otherwise, premix ratio will be provided. 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with dry multi-plate clutch. Features Gear Reduction: Primary and secondary gear reduction stages via belts and pulleys, providing seamless acceleration. Fluid Type Transmission Oil Type: If an oil bath clutch is present (unlikely for a dry clutch CVT, but check manual for specific variants), a suitable gearbox oil would be specified, e.g., SAE 80W/90. 📐 Dimensions Exterior Length: Approximately 1930 mm (specifics can vary slightly by year). Width: Approximately 730 mm (specifics can vary slightly by year). Height: Approximately 1150 mm (specifics can vary slightly by year). Weights Dry Weight: Around 100-105 kg (specifics can vary slightly by year). Fuel Tank Capacity: Approximately 7.0 liters (including a reserve of ~1.5 liters). Wheels And Tires Front Tire Size: Typically 120/70-14 Rear Tire Size: Typically 140/60-13 Wheel Bolt Pattern: N/A for scooter wheels which are hub-mounted. 🛡️ Safety Features Ratings Crash Test Results: Scooters of this class are generally not subjected to formal automotive crash testing standards like cars. Safety relies on design and rider operation. Active Features Braking System: Disc brakes front and rear for effective stopping power. Lighting: Headlight, taillight, brake lights, and turn signals for visibility. Passive Features Frame Construction: Robust steel frame designed for stability and rider feedback. Ergonomics: Designed for upright riding posture, promoting rider control and awareness. 💡 Technology Features Infotainment Instrument Cluster: Features a comprehensive instrument cluster likely including speedometer, odometer, fuel gauge, coolant temperature warning light, and indicator lights. Driver Assistance ABS: Anti-lock Braking System (ABS) is generally not standard on 50cc scooters of this generation; manual will specify if available on any variant. Connectivity Connectivity Features: No advanced connectivity features like Bluetooth or smartphone integration are typically present on this model. Lighting Technology Headlight Type: Likely Halogen bulbs for headlight and taillight. 🔧 Maintenance Service Intervals Oil Change: Recommended every 3,000-5,000 km or annually for 4-stroke...
The Gilera DNA 50 is positioned as a sporty, stylish scooter with 'supermotard' styling elements, appealing to younger riders and those seeking a more aggressive aesthetic in a 50cc class.
Competitive Analysis
Competitors:
Competes with other 50cc scooters and mopeds from brands like Aprilia, Yamaha, Piaggio, and Peugeot, particularly those offering sporty designs or performance-oriented engines.
Key Features
Design:
Unique supermotard-inspired design with aggressive styling, often featuring prominent front forks and a distinctive bodywork.
Engine Type:
Typically powered by a liquid-cooled, 2-stroke, single-cylinder engine.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service, repair, and maintenance information for the Gilera DNA 50.
Page Count
Number Of Pages:
170
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine disassembly, assembly, diagnosis, and repair for the 50cc engine.
Electrical System:
Complete wiring diagrams, electrical component testing, and troubleshooting for all circuits.
Suspensions:
Front and rear suspension inspection, repair, and adjustment, including fork and shock absorber servicing.
Braking System:
Front and rear brake system diagnosis, repair, maintenance, including hydraulic system bleeding and component replacement.
Cooling System:
Cooling system components, coolant replacement, leak detection, and thermostatic control diagnosis.
Chassis:
Frame inspection, steering system maintenance, and general chassis component servicing.
Bodywork:
Fairing removal, installation, and cosmetic component repair.
Procedures Included
Maintenance:
Scheduled maintenance procedures, fluid level checks, lubrication, and filter replacements.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Repair:
Step-by-step repair instructions for all major vehicle systems, including component overhauls.
Pre-delivery inspection checklists and procedures.
Technical Depth
Depth:
Covers everything from basic owner-level maintenance to advanced professional technician-level diagnostics and rebuilds.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac operating systems.
Reader Requirement:
Requires Adobe PDF Reader for viewing.
Print Quality
Quality Description:
High-resolution digital format, ensuring clear text and sharp diagrams. Printable pages.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
50cc, Liquid-Cooled, 2-Stroke, Single Cylinder
Bore X Stroke:
Typically around 39.0 mm x 41.4 mm (specifics may vary by sub-model/year).
Displacement:
49.3 cc
Cooling Method:
Liquid Cooling
Performance
Horsepower:
Approximately 5-6 HP (Varies by regulations and specific tune, often capped for legal 50cc classes).
Torque:
Torque figures are typically low for this class, focused on low-end acceleration. Specific Nm values are usually found in the manual.
Fuel System
Carburetor:
Likely a Dell'Orto PHVA or similar 12-17.5mm carburetor.
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Engine Oil
Oil Type:
2-stroke premix oil (or separate oil injection system, depending on specific model variant). Manual will specify grade (e.g., API TC, JASO FD).
Oil Capacity:
Specify if separate oil injection system; otherwise, premix ratio will be provided.
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with dry multi-plate clutch.
Features
Gear Reduction:
Primary and secondary gear reduction stages via belts and pulleys, providing seamless acceleration.
Fluid Type
Transmission Oil Type:
If an oil bath clutch is present (unlikely for a dry clutch CVT, but check manual for specific variants), a suitable gearbox oil would be specified, e.g., SAE 80W/90.
📐 Dimensions
Exterior
Length:
Approximately 1930 mm (specifics can vary slightly by year).
Width:
Approximately 730 mm (specifics can vary slightly by year).
Height:
Approximately 1150 mm (specifics can vary slightly by year).
Weights
Dry Weight:
Around 100-105 kg (specifics can vary slightly by year).
Fuel Tank Capacity:
Approximately 7.0 liters (including a reserve of ~1.5 liters).
Wheels And Tires
Front Tire Size:
Typically 120/70-14
Rear Tire Size:
Typically 140/60-13
Wheel Bolt Pattern:
N/A for scooter wheels which are hub-mounted.
🛡️ Safety Features
Ratings
Crash Test Results:
Scooters of this class are generally not subjected to formal automotive crash testing standards like cars. Safety relies on design and rider operation.
Active Features
Braking System:
Disc brakes front and rear for effective stopping power.
Lighting:
Headlight, taillight, brake lights, and turn signals for visibility.
Passive Features
Frame Construction:
Robust steel frame designed for stability and rider feedback.
Ergonomics:
Designed for upright riding posture, promoting rider control and awareness.
💡 Technology Features
Infotainment
Instrument Cluster:
Features a comprehensive instrument cluster likely including speedometer, odometer, fuel gauge, coolant temperature warning light, and indicator lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) is generally not standard on 50cc scooters of this generation; manual will specify if available on any variant.
Connectivity
Connectivity Features:
No advanced connectivity features like Bluetooth or smartphone integration are typically present on this model.
Lighting Technology
Headlight Type:
Likely Halogen bulbs for headlight and taillight.
🔧 Maintenance
Service Intervals
Oil Change:
Recommended every 3,000-5,000 km or annually for 4-stroke variants; for 2-stroke, focus is on oil injection system health and premix quality, with periodic checks recommended.
Spark Plug Replacement:
Typically every 5,000-8,000 km, or as per manual recommendations for specific plug type.
Air Filter Cleaning Replacement:
Inspect and clean every 3,000 km; replace as needed or every 6,000-10,000 km.
Cvt Belt Inspection:
Inspect CVT belt for wear and damage every 5,000 km; replace if worn or damaged. Replacement interval typically 10,000-20,000 km depending on usage.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze/coolant, mixed with distilled water (typically 50/50 ratio). Manual will specify grade and type.
Brake Fluid Type:
DOT 4 brake fluid is common for scooters of this era. Manual will confirm specific requirement.
Known Issues
Cvt Wear:
Over time, CVT components (belt, rollers, clutch shoes) can wear out, leading to slipping, poor acceleration, or unusual noises. Regular inspection and replacement are key.
Electrical Connections:
Corrosion or loose connections in electrical components, especially in humid environments, can lead to intermittent faults. Ensuring clean and secure connections is important.
Cooling System Leaks:
Hose connections or radiator integrity can be points of leakage. Regular checks for coolant levels and signs of leaks are recommended.
Carburetor Tuning:
Carburetors, especially on 2-stroke engines, can require periodic cleaning and adjustment to maintain optimal performance and fuel efficiency.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909. It has a strong heritage in racing and performance motorcycles and scooters, and is now part of the Piaggio Group.
Model Evolution
Dna 50 Introduction:
The Gilera DNA 50 was introduced in the early 2000s, aiming to blend the practicality of a scooter with the aggressive styling and handling characteristics of a sportbike or supermotard motorcycle.
Design Philosophy:
Its design was revolutionary for its time, featuring exposed frame elements and a motorcycle-like riding position.
Production
Production Period:
Produced primarily from the early 2000s into the late 2000s/early 2010s. Specific production years are not explicitly stated but are generally covered by this era.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
While specific awards for the DNA 50 may not be widely publicized, its unique design and performance within the 50cc scooter segment have garnered it a dedicated following and recognition for its styling.
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