🏷️ Basic Information Identification Make: Gilera Model: GP800 I.E. Year: 2008 Codes Engine Code: M651 👋 Introduction Market Position Category: Maxi-scooter / Sport-scooter Target Audience: Enthusiasts, DIY mechanics, professional workshops servicing Gilera scooters. Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing 600, BMW C600 Sport. Key Features Distinctive Selling Points: Powerful V-twin engine, sportbike-inspired design, excellent handling for a scooter, advanced braking system. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair information for the Gilera GP800 I.E. 2008. Page Count Estimated Pages: High (typical factory service manuals are hundreds of pages) Manual Type Type: Factory Service Repair Manual Language Language: English (typical for international releases, but verification recommended) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, troubleshooting, overhaul procedures. Fuel System: Fuel injection system (I.E.), fuel pump, injectors, fuel lines, pressure regulation. Ignition System: Ignition coils, spark plugs, ECU control, timing. Cooling System: Radiator, cooling fan, thermostat, water pump, coolant specifications. Exhaust System: Exhaust pipes, catalytic converter, mufflers, lambda sensors. Transmission Drivetrain: Automatic transmission (CVT) operation, maintenance, fluid specifications, troubleshooting. Brakes: Brake system components (discs, calipers, master cylinder), ABS operation, fluid specifications, bleeding procedures. Suspension: Front fork (telescopic) service, rear shock absorber adjustment and replacement, suspension geometry. Steering: Handlebar assembly, steering head bearings, adjustment. Electrical System: Wiring diagrams, battery, charging system (alternator/stator), lighting, starter motor, ECU, fuses, relays. Bodywork: Body panel removal and installation, fairings, seats, storage compartments. Chassis: Frame inspection, component mounting. Procedures Included Maintenance: Scheduled maintenance tasks, inspections, lubrication, filter changes. Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, common issue resolution. Repair: Detailed step-by-step repair instructions for all major components and systems. Disassembly Assembly: Complete instructions for removing and reinstalling parts and sub-assemblies. Adjustments: Adjustment procedures for systems like throttle, brakes, suspension. Technical Depth Depth: Comprehensive (covers full overhaul, advanced diagnostics, and detailed specifications). 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if generated from original factory source. Print Quality Quality: Varies with source; typically high-resolution for factory manuals. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, liquid-cooled Displacement: 799.4 cc Bore X Stroke: 74.1 mm x 74.0 mm Valvetrain: SOHC, 4 valves per cylinder Compression Ratio: 10.5:1 Performance Max Power: 54.2 kW (72.7 hp) @ 7,000 rpm (approximate, check manual for exact) Max Torque: 76.2 Nm (56.2 lb-ft) @ 6,000 rpm (approximate, check manual for exact) Fuel System Fuel Delivery: Electronic Fuel Injection (I.E.) Fuel Type: Unleaded gasoline, minimum 95 octane (RON) Lubrication Oil Type: SAE 10W-40, API SG or higher, JASO MA (check manual for specific part number and viscosity recommendations) Oil Capacity: Approx. 1.7 liters (check manual for exact capacity with filter change) 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Optional Optional Types: N/A (CVT is standard) Features Drive System: Belt drive to rear wheel Transmission Fluid: Specific CVT fluid (check manual for Gilera part number and type) 📐 Dimensions Exterior Length: Approx. 2,230 mm (check manual for exact) Width: Approx. 790 mm (check manual for exact) Height: Approx. 1,460 mm (check manual for exact) Wheelbase: Approx. 1,590 mm (check manual for exact) Weights Dry Weight: Approx. 247 kg (check manual for exact) Wet Weight: Approx. 260 kg (with fluids, check manual for exact) Max Load Capacity: Check manual for specific load rating 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter safety ratings differ from cars, focus on component integrity and rider protection features). Active Features Braking System: Dual front disc brakes (likely 280mm diameter), single rear disc brake (likely 280mm diameter), optional ABS. Tires: Front: 120/70-16, Rear: 160/60-15 (check manual for specific tire pressure recommendations). Passive Features Lighting: Halogen headlights, LED taillights/indicators (typical for the era). Frame Construction: Steel trellis frame designed for rigidity and stability. 💡 Technology Features Infotainment Dashboard: Digital instrument cluster with speedometer, tachometer, fuel gauge, odometer, trip meters, clock, and indicator lights. Lighting Technology: Halogen headlights, LED rear lighting, and standard turn signals. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some models. Connectivity Diagnostic Ports: OBD-II style diagnostic port for engine management system access (required for advanced troubleshooting). 🔧 Maintenance Service Intervals Oil Change: Every 5,000 km or 6 months (check manual for exact recommendation). Air Filter Check: Every 5,000 km (clean or replace as needed, check manual). Spark Plug Replacement: Every 10,000 km or as per manual's schedule. Belt Check Replacement: Check belt for wear and tension every 10,000 km, replace as per manual's service life. Brake Fluid Flush: Every 2 years or as recommended by manual. Coolant Flush: Every 2-3 years or as per manual. Fluid Specifications Engine Oil: SAE 10W-40, API SG/JASO MA (Refer to manual for Gilera P/N: 302772, 398257, or equivalent). Brake Fluid: DOT 4 (Check manual for Gilera P/N: 326669 or...